Flywheel And Stator Plate Removal - Polaris 1999 Sportsman 400 Service Manual

ENGINE LOWER END 141
1. Flywheel
2. Stator colis
3. Trigger coli
4. Sea l
5. Stator plate
6. Bushing
7. O-ring
8. COl
unit
9. Ignition high tension coli
10. Spark plug cap
11. Spark plug
9
2
IGNITION SYSTEM
n
i--
IO
~11
9. Com plete asse mbly by reversing the removal
procedure and observ ing the following.
a. Install the flywheel and stator plate as de-
scribed in this chapter.
b. Refer to Chapter Three to fill and bleed the
cooling sys tem.
c . Be sure that the oil deli very ho se from the o il
tank is attach ed to the upper fittin g (A, figure
4 ) and the return hose
10
the oil tank is at-
tached
10
the lower fitting (B, figure 4).
d. Refer to Chapter Three and install the
oil fil -
ter and refill the engine w ith oil.
e. Refer to Chapter Nine and adj ust the tran s-
mission shift linkage .
f. Check and adj ust the engine and the transmis-
sian controls if necessary.
fLY W HEE L AN Il STATO R PLAT E
Removal
Before removi ng the flywh eel and stator plate,
clean the engine. frame and work area thoroughly. If
water is used . be sure blow o r wipe the engine dry
be fore beginning remova l.
Refer to Figure 10.
I.
Place the ATV on a level surface and app ly the
parking brake. Block the wheels to keep it from roll-
ing in either direction.
2. Disco nnect the negative battery cable as de-
scribed in Chapter Three . Move the cable out of the
way so
it will
not accidentally make contact with
the battery terminal.