Polaris 1999 Sportsman 400 Service Manual page 249

CLUTCH/DRIVE BELT SYSTEM 243
11 0
15. Inspect all parts as described in this chapter.
Assembly (1999 and Later Model s)
I. Install the
shaft (A. Figure 110) into fixed
sheave. Push
it
down until
it
bottoms.
2. Tum the fixed sheave and shaft over and install it
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the special VST tool.
3. Install the washer (F igure III ) and bushing
(Figure 112).
4. Close and center the VST special tool on the
fixed sheave to hold all parts in place.
5. Install the circlip (Figure 113) into the shaft
groove. Make sure the circl ip is correctly seated in
the shaft groove (Figure 114).
6. Tum the fixed sheave over and install it onto the
speed control. Align the index marks made during
disassembly (A, Figure 11 5) and install the mov-
able sheave
(8,
Figure 115) onto the fixed sheave
(C, Figure 115) so the belt surfaces face each other.
7. lnstall the washer (F igure 116) onto the shaft.
8. Install the spring (Figure 117).
9. Align the master splines of the helix (A, Figure
118) and the shaft master spline (B, Figure J18) and
II