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Polaris Manuals
Offroad Vehicle
1999 Sportsman 400
Service manual
Clutch Inner Cover Removal/Installation - Polaris 1999 Sportsman 400 Service Manual
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Table Of Contents
505
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of
505
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/
505
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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200
6.
Rem
ove single
rear
boll
and
washer
(F
igure
7)
and
three
front
bolts
and
was
he rs
(F
igure 8)
secur-
ing
the
perimeter
o
f
the
outer
cover.
7. Remo ve the
oute
r
cover (F
igu
re
9)
asse mbly.
8.
Inspect
the
ou
ter
cover
(A,
Fi
gure
10)
and
outlet
duct (B.
Figure
10)
for
wea
r,
cra
cks
or
damage.
Re-
placc
if
necessary.
9.
lnspect
the
outer
cover
perimeter
seal
for
hard-
ness
or
deterioration;
replace
if
necessary.
10.
Install
the outcr cover
onto
the inner
cover.
Make
sure
it
is
seated
correctly
around the
entire
perimeter
with
no
gaps.
I
I.
Insta
ll
the
sing
le
rea
r
bolt
and
was
her
(Figu re
7)
and
three front bo
lts
and
washers
(Figure
H)
se-
curing
the
outer
cov
er.
Tig
hten the
bolts
sec
urely.
12. Insta
ll
the
single
top
bolt and
washer (
Figu
re
6)
and
tigh
ten secure
ly.
13.
Install
the
front
bolt and
was
he
r
(F
igu re
4) se-
curing the airoutlet
duct
to
the
fra
me
and
lighten
se-
curely.
Clutch inner
(,OJ. ' er
remo
val/installation
Refer
to
Figure
2.
CHA PT
ER
SEVEN
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Table of Contents
Troubleshooting
Troubleshooting
42
Troubleshooting Instruments
43
Charging System
48
Disc Brake Troubleshooting
56
Valve Troubleshooting
122
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This manual is also suitable for:
2000 sportsman 400
2001 sportsman 400
1997 sportsman 400
1998 sportsman 400
2002 sportsman 400
2003 sportsman 400
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1999 sportsman 500
1998 sportsman 500
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1997 xplorer 500
1998 xplorer 500
1999 xplorer 500
2000 xplorer 500
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