Polaris 1999 Sportsman 400 Service Manual page 240

234
C HAPTE R E IG HT
®
NOTE
As noted during disassembly. the
same number and thickness ofspacer
washerls} must be reinstalled.
5. On 1996-1998 mode ls, install the spacer
f16\
was hcr(s) ove r the fixed sheave shaft (F igure 47).
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6. Apply ThreeBond TB1342, Loctite No 242 or
equivalent to the threaded portion ofthe fixed sheave.
7. Install the spider (Figu re 74) over the fixed
sheave shaft. making sure to align the marks made
on the spider and slid ing sheave (Figure 70).
8. Correctly tighten the spider (F igu re 74) as fol-
lows:
a. If remo ved, boll the VST clut ch holding fix-
lure onto a work bench (Figu re 41) or stand so
that the holding fixture is secure.
b. Position the fixed sheave (A, Figure 75 ) over
the clutch holder and secure the sheave as-
®
sembly with the holding tabs (B. Figure 75 ).
Tighten the tab bolts securely,
c. Install the VST drive clutch spider removal
and installation tool (A. Figu re 76) onto the
spider and position the tool posts up against
the three legs of the sp ider.
d. Tighten the spider (B, Fig u re 76) , clockwi se.
with the VST spider remova l tool (A, Figure
76). Tighten to the torque specification listed
in Ta hle 5.
d. Insta ll the guide button s (Figure 52 ) and tap
them into the spider with a soft-faced ham-
mer.
e. Repeat for each roller assembly.
3. On 1999-on models, install the inne r washer IB,
Figure 49) and the EBS one-way drive clutch (A.
Figure 49) onto the fixed sheave .
4. Install the slid ing sheave over the fixed sheave
(Figu re 73).