Drive Pulley Spring Specifications; Shift Weights And Driven Pulley Specifications; Tightening Torque Specifications - Polaris 1999 Sportsman 400 Service Manual

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CHAPTER EIGHT
Ta ble 3 DRIVE PULLEY SPRING SPECIFICATIONS
Wi re d iameter
Free length
Co lor
mm
in.
mm in.
Part No.
Blue/gol d
5.26
0.207
85.9-92 .2
3.38 -3.63
7041080
Go ld
5.26 0.207
79.5-85.9
3.13-3.38
7041148
Sliver
5.28
0.208 76 .2-82.6
3.00-3.25
7041062
Red
4.88 0.192
92.7-99.1
3.65-3.90 7041083
Redlwhite
4.88 0.192
88.1-94.5
3.47-3 .72 7041150
Brown
5.08 0.200
74.7 -81.0 2.94-3.19
7041061
Orang e
4.98
0.196 82.6-88.9
3.25 -3.50
704 1060
Pink 4.50 0.177
116.1-122.4
4.57-4.82
7041065
Yellow
4.88 0.192 71.1-77 .5
2.80-3.05
7041102
Green 4.05 0.159
74.4-80.8
2.93-3.18 704 1168
Purple
4.27 0.168 107 .9-114.3 4.25-4 .50
7041063
Wh ile 4.05 0.159 71.1 -77 .5
2.80-3 .05 7041032
Plain
3.99 0.157 108.2-114.6
4.26-4.51 7041021
Bl ue/green 4.05 0.159 61.0-6 7.6 2.40-2.66
704 1157
Black 3.56 0.140 104.8-111.1
4.13-4.38 7041022
Tab le 4 SHIFT WEIGHTS AND DRIVEN PULLEY SPECIFICATIONS
Shift weights
1.0. mark/welghl
Driven pulley·
Orig inal Above
Model
production 6000 II Helix angle
Spring position
1996
10WH 50 g ra ms 1OMW44 grams
40° 2-2
1997 10 MH 50 grams 1OMW44 grams Compound
2-2
1998-o n
10MH 50 grams 10WH 50 grams Compound
2-2
• The first numb er of spring position Is the reco mmended pos iti on of the spri ng in the movabl e sheave and the
second nu mber Is the hole location In the heli x cam.
Table 5 TIGHTENING TORQUE SPECIFICATIONS
Item
Nom
In .-lb. «.-Ib.
Clutch Inner cover bolts 16
12
Cover pla te bolts 17 13
Drive clutch sp ider
Non·EBS models
271
200
EBS mod els 250 185
Driv e pulley b olt
54 40
Dr iven pull ey bo lt 23 17