Capacities - Polaris 1999 Sportsman 400 Service Manual

LUBRI CATION, M AI NTENANCE AND T UN E-UP
Table 4 CAPACITIES
93
Item
Engine oil
Transmission all
Front gear case (all years)
Front hubs
Coo lant
Quantity
1.89 L (2 U.S. qts.)
946.3 cc (32 U.S. oz.)
96 cc (3.25 U.S. oz.)
75 cc (2.5 U.S. oz.)
Appro
x,
2.16 L (2.25 U.S. qts.)
Table 5 MAINTENANCE AND TUNE·UP TORQUE SPECIFICATIONS
Item N'm
inAb.
Crankcase oil d rain plug
19
Cylinder head cover screws 8.2 72
Front gear case drain plug
9.4
83
Han dlebar upp er holder bolts 13·17 115-150
011 tank drain plug
19
Oil lank screen and fitting
20
Valve adjuster locknuts 6·7 53·62
Whee l lug nuts
Front
21
Rear
21
Ta ble 6 MAINTENANCE AN D T U NE·UP SPECIFICATIONS
ft.·lb.
14
14
15
15
15
Item
Disc brake pad thickness wear limit
All cali pers
Valve clearance (cold)
Inta ke and ex haus t
Spark plug
Heat range
1996·1997
1 998~ n
Gap
1996·1998
1999-0n
Idle speed
1996-1998
1999-0n
Ignition timing/speed
Carbure tor pilot air scre w
1996
1997·1998
1999-00
a ll
pressure
@S500
rpm
Standard
M inimum
Specification
3.81 mm (0.150 in.)
0.15 mm (0.006 in .)
NGK BKR5ES
NGK BKR5E
0.6-0 .7 mm (0.024·0.028 in.)
0.7 mm (0.028 In.)
110(1.1300 rpm
100(1.1400 rp m
30'
e
3500 rpm
1 1/2 turns out
2 turn s out
25/8
turns out
138 kPa (20 p si)
83 kPa (12 p si)