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286
NOTE
111 Step
8.
do
1/01
turn
the
bodv
upside
down
to
drain the
oil as
the detent
bul-
lets
and stop pill
may fall
Ottt.
8.
Remove
the
body
from the
vise,
tilt
it side
ways
over
a
pan
and
dra
in
out
the
oi
l.
9. Cheek for signs of mo isture w
ithin
the bod y. If
moisture is
present,
replace the
rubber
boot
as
pre-
vio
usly
described
.
10.
Turn
the
bodyupside
downoveranother panon
the work
surface.
Tap
the
body
onto
the
pan to
dis-
lodge the
stop
pin.
spring and
1\\
'0
detent springs
and
pins.
Make
sure
to
remove
both
detent springs
and
pins
and the stop
pin
and
spring.
NOTE
The leji side
!O1\'
ral/ge
selector
slide
has
two notches.
The
right side
high/rever se
selector slide
has three
notches. The
selector
slides
111us1
be
reinstalled into the correct
receptacle
ill
the
body.
I
I.
Hold
the
interlock
bu
tterfly o
ut
of
the
way
and
withdraw the
two selec tor slides.
12. Remove the
inter
lock
pin
and
the
inte rlock
but-
terfly.
13.
Inspect all
pa
rts
as described
in
th
is
chapter.
A
ssembly
Re
fe r to
Figure
148
.
l.
Insta
ll
the
inter
lock
butterfl y
and
pin
.
2.
Coat
each
selector
slide
O-ring with
clean en-
gi
ne
oil.
3.
Carefully insta ll
the le
ft side low range selec to r
sl
ide
(two no
tches
) into the co
rrect
receptacl e
in
the
bod
y
and
index
it into the int
erlo ck
butt
erfly.
Do
not
damage the O-ring during installation.
4.
Carefully
install
the right side
low range
selector
slide
(three notches)
into the
COITCe!
receptacle
in
the
bod
y
and
index
it into
the interlock butterfly. Do
not
damage
the
O-ring during installation .
5.
Install
the
spring
an
d
stop
pin
into
the
body.
6.
Install
the
two
de
lent
springs
and
det
ents
into the
body.
7.
Install
the
white
plastic
bearing cup and
springs
into
the
bod
y.
8. Place
the
gearshift selector
body
in a
vise with
soft
jaws.
Locate
the body so it
is
level.
CHAPTER NINE
CAUTION
Do nut add more oil
thanspecified
(IS
this cou ld cause the gearshif!
se
lector
to
hvdrotock
while
sh!f iiug.
9.
Add
Po laris
IOW-40 All-
Season Synth et ic
mo-
tor oil to the
bod y
until
the lo
wer half of the
se
lector
51
ides
are
covered.
NOTE
On
1996-
1998
models , the
cov
er is
spring
loaded
and
must
be
carefull y
pus
hed
do
wn
while tightening
the
cover screws.
NOTE
Theswitch
must be
installed
corre
ctl y
otherwise
the
all
wheel
driv
e
(AWDI
will
notjunction.
10.
O
n
1996- 1998
mode
ls,
carefully
install
the
in-
terna
l
gear selector
switch
straight
down
into the
body
with the
hook facing down
toward
the
shift se-
lector slides. The hook must be installed
correctly
as it prevents
the switch from moving
out
of
place
w
ithin
the bod
y.
II
.
T
horo ug hly
clean the
ma
ting
sur face of
the
body
and cover with
Loctitc Primer
T,
or
equiva-
lent.
Apply
a light coat
of
ThreeB ond 121 5
gasket
scaler to
the body mating surface.
12.
Mo ve
the
se
lec to r slides
to the N
EUT RA L po-
sition.
13A.
On
1996
-
199 8
mod
els, perfontt
the fol
low ing:
a.
Carefully install
the
cover/shift selector rod
assem
bly
onto the
body. The tab
end ofthe se-
lecto r
sw itch mu
st be
posit
ioned
in
the ho le of
the
striker
port
ion
of the
shift selec
to
r rod or
the
switch
will
be
damaged.
b. Install the
five screws in
the
cover. Carefully
press down
on
the
cover
to
compress
the
spring
and screw in
the five
screws.
Tighten
the
screws a
few turns
ata time in a crisscross
pattern
to
the
to
rque
spec ific
ation
listed in
Table
I.
131l.
On
1999
model
s.
carefully
install the
cover/shift selector
rod assembly
onto the
body
and
install
the
five screws,
Tighten the
screws a few
turns
at
a
time
in a crisscross
pa
ttern
to
the
torqu
e
specifi
cation
listed
in Tab
le
I.
14.
Install
the
shift knob and
Torx
screw.
Tighten
the
screw securely.
15.
Install
the ca
p onto the
s
hift knob
.
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