Polaris Sportsman 500 1999 Manuals
Manuals and User Guides for Polaris Sportsman 500 1999. We have 1 Polaris Sportsman 500 1999 manual available for free PDF download: Service Manual
Polaris Sportsman 500 1999 Service Manual (505 pages)
Brand: Polaris
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Category: Offroad Vehicle
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Size: 47.62 MB
Table of Contents
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Fas Teners12
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Nuts13
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Washers14
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Cotter Pins14
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Circlips14
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Lubricants15
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Engine Oil15
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Grease16
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Screwdrivers18
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Pliers18
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Feeler Gauge21
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Multimeter29
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Voltage29
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Resistance30
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Amperage30
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Shrink Fit34
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Seals35
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Storage36
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Chapter Two42
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Switch Test49
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Fuel System52
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Power Loss53
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Power Train54
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Steering55
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Frame Noise57
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Brakes57
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Battery62
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Charging66
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Oil-Fouled93
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Gap Bridging93
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Worn out95
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Preignition95
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Idle Speed97
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Capacities99
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Engine Top End100
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Engine Cooling100
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Rocker Arm107
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Camshaft Removal109
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Solvent Test120
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Valve Removal120
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Valve Inspection121
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Valve Lapping124
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Spec Ial Tools128
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Piston Removal130
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Piston Clearance133
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Engine Lower End143
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Engine143
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Engine Removal144
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Crankcase152
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Seals157
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Cooling Systems204
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Drive Unit219
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Drive Pulley221
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Eng Ine no Ises221
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Driven Pulley222
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Release Spring222
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Power Tra in222
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Drive Belt224
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Pulley Alignment228
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Pulley Offset228
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Transmission255
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Boot Replacement290
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CDI Precautions316
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Ignition Coil320
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Performance Test320
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Starter Solenoid330
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Lighting System331
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Bulb Replacement331
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Switches337
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Testing337
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Wiring Diagrams341
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Front Hub344
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Control Arm353
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Tie Rods Removal357
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Tire Changing363
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Shock Absorber369
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Shock Inspection370
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Rear Axles377
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Disc Brakes388
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Brake Service388
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Rear Brake Pedal421
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Rear Brake Lever423
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Foot Brake423
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