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Polaris Manuals
Offroad Vehicle
1999 Sportsman 400
Service manual
Front Hub Oil Level Check; Front Hub Oil Change - Polaris 1999 Sportsman 400 Service Manual
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Table Of Contents
505
page
of
505
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/
505
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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68
Fron
t
Hub
Oil
level
check
I.
Place the
ATV
on
level
groun
d
and
set
the park-
ing brake
.
2.
Remove
the
front whee
l
as
desc
ribed
in
Chapter
Twelve
.
3.
Place a
drain
pan
under the
front
hub.
4.
Rotate
the
front
hub
until
the
fill/check
plug
(F
igure
39) is
at
the 12 o
'clock position
,
then
re-
move the fill/check
plug
(Figure 4
0).
5.
S
lowly
rotate
the
front
hub
un
til
the
fill/check
plug opening
is
located at either
the
4
o'clock
or
8
o'c
lock
pos
ition.
If
the
oil
starts
to trick
le
out with
the
hub in
this
position,
the oil
leve
l
is
correct.
If
not,
proceed
to Step
3.
CAU TION
Do
not overfill
the [mnt hub and
do
notf
orce
the oil into
the
hub
as the in-
ternal
seals
will
be
damaged.
6.
Add
the
recommende
d lubricant
listed
in Table
3
to
the fron
t
hub.
Fill the
hub
(Figu re
41)
until
the
oil
starts
to trick
le
out
of
the filllc
heck
plug open-
ing.
7.
Rotate
the
front
hub until
the
ti
ll/check plug is
once
agai
n
at
the
12'
clock
pos
ition.
8.
Install
the
fill/check
plug (Figure 40
)
and
tighten
secure
ly.
9.
Install
the front wheel as
described
in Chapt
er
Twelve.
Oil change
I.
Place the ATV on
level
grou
nd
and set
the park-
ing brake.
CHAPTER THREE
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Table of Contents
Troubleshooting
Troubleshooting
42
Troubleshooting Instruments
43
Charging System
48
Disc Brake Troubleshooting
56
Valve Troubleshooting
122
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This manual is also suitable for:
2000 sportsman 400
2001 sportsman 400
1997 sportsman 400
1998 sportsman 400
2002 sportsman 400
2003 sportsman 400
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