Carburetor Disassembly - Polaris 1999 Sportsman 400 Service Manual

FUEL SYSTEM
177
b. Disconnect the cable end from the throttl e
whee l (A, Figure 7). •
c. Loosen and remove the throttl e cable fitting
(B, Figure 7), then withdra w the throttle ca-
ble from the throttle ease.
12. Loosen, then rem ove the starting enr ichment
valve (choke) cable (Figure 8) from the carburetor.
]3. Remo ve the ca rburetor from the engine and
frame.
14. Place a clean lint-free shop cloth (F igure 9) or
a plug into the intake manifold to prevent the entry
of debri s.
15. Install
by
reversing these remova l steps, while
noting the following:
a. Insert the throttl e cable into the thrott le case
fitting (B, Figu re 7) and attach the cab le end
to the lever (Figure 10).
b. Tighten the thrott le cable fitting sec urely.
c. Make sure the O-r ing sea l is in place on the
throttle case prior to installing the cover.
Tighten the cover screws sec urely.
d. Insert the starting enrichment valve (choke)
o nto the ca rbure tor ( Figu re 8) and lighten the
retai ner.
e. O perate the thrott le lever and the starting en-
richment (choke) control several tim es. Make
sure the thrott le lever moves smoothly at the
carbureto r w ith no binding and that the cable
end do es not pop out.
f. Adj ust the throttle cable free play as de-
scribed in Chapter Thr ee.
Disassembly
Refer to Figu re II .
I. Remove the screws securing the cover (Figure 12).
2. Remove the cover and the spring (Figu re 13).