High-Beam Headlight Adjustment; High-Beam Headlight Case Removal/Installation; Grille-Mounted Low-Beam Headlight Bulb Replacement - Polaris 1999 Sportsman 400 Service Manual

328
tabs
(I'i~ure
61). The nuts must be aligned
with the holes in the moun ting tabs.
g. Move the upper pod down into place on the
lower pod and partially instal l the three rear
screws.
h. Install the front screws securin g the upper pod
to the lower pod (Figure 54).
I.
Tightenthefront andrearscrews securely. Do
not overtighten. as the mounting tabs and
posts may fracture.
10. Install the front fender front cover as described
in Chapter Fifteen.
High-b eam
headlight adjustment
The headlight can only be adj usted vertically.
I. To raise the headlight beam, tum the adjust knob
(Figure 62) counterclockwise .
2. To lower the headlight beam, tum the adjust
knob (Figure 62) clockwise.
High -beam headlight case removal/Installation
Refer to
Fi ~ u re
53.
I.
Disconnect the electrical connector from the
headlight bulb/socket assembly (Figur e 56) from
the headlight case as previously described.
2. Remove the G-ring from the locking tab on each
side.
3. Lift up on the headlight case and disengage the
pivot post from the locking tabs (A. Figure 63) on
the lower pod.
4. Lift up and disengage the headlight adju ster (B.
Figure 63) from the mountin g bracket on the lower
pod.
5. Remove the headlight case (C. Figure 63 ).
6. Install by reversing these removal steps. Adjust
the headlight as previous ly described.
Gritle-Mo untcd Low-Beam Headlight
Bulb Rep lacement (All :\Iodels)
I.
Disconnec t the wiring harness (Figure 64) (rom
the bulb/socke t asse mbly.
2. Twist the bulb/socket assem bly (Figure 65) until
the locking tabs align with the headlight case
notches. Remove the bulb/soc ket assembly.
3. Pull the bulb (Figure 66) straight out of the
socket assembly.
4. Install a
new
bulb and press it in unt il it stops.
C IIA I'TER ELEVEI<
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