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FQ2-S/CH Series
Omron FQ2-S/CH Series Manuals
Manuals and User Guides for Omron FQ2-S/CH Series. We have
4
Omron FQ2-S/CH Series manuals available for free PDF download: User Manual
Omron FQ2-S/CH Series User Manual (590 pages)
Smart Camera
Brand:
Omron
| Category:
Security Camera
| Size: 62.92 MB
Table of Contents
Terms and Conditions Agreement
4
Editor's Note
11
Table of Contents
13
1 Introduction
23
FQ2-S/CH-Series Sensors
24
Measurement Process
28
Basic Operational Flow
29
Startup Display and Display Elements
31
Startup Display
31
Display Elements
32
2 Installation and Connections
33
System Configuration
34
Part Names and Functions
37
Installation
41
FQ2-S******/FQ2-CH1*****-M (Sensors with Built-In Lighting)
41
Mounting Bracket
42
FQ2-S*-*** (Sensors with C-Mounts)
43
Lens Selection
44
Installation Precautions
48
Mounting to DIN Track
49
Mounting to a Control Panel
50
Using the Touch Finder as a Portable Device (with Battery)
52
Mounting to DIN Track
53
Launching the Program for First Time
54
Language Settings
54
Time Settings
55
Wiring
56
I/O Signal Circuit Diagrams
57
Power Supply Specifications When a Switching Regulator Is Connected
57
FQ-SDU20/SDU25 RS-232C Pin Signal Names
63
Connection Method
64
Charging the Battery
67
Setting up Ethernet
69
Connecting to Sensors from the Touch Finder
69
Connecting to Sensors from External Devices such as Plcs
70
Connecting to Sensors from a Computer Using the PC Tool
71
3 Taking Images
75
Selecting a Sensor for Configuration
76
Setting Conditions for Taking Images
77
Adjusting Image Quality
78
Adjusting the Focus
78
Adjusting Image Brightness with External Lighting
79
Adjusting the Brightness
79
Taking Clear Images of Moving Objects
84
Improving the Image Quality of Metallic and Other Shiny Surfaces
85
Adjusting the Colors of the Image (White Balance) (Only for Sensors with Color Cameras)
87
Rotating the Touch Finder Image by 180
88
Adjusting the Timing of Taking Images
89
Delaying the Image Capture Timing from the Trigger Input
89
Adjusting External Lighting Timing
91
Preventing Mutual Interference of Multiple Sensors
91
Adjusting the Images that Were Taken
93
Image Adjustment
93
Filtering the Images (Filter Items)
95
Compensating for Position Offset (Position Compensation Items)
104
4 Setting up Inspections
135
Inspection Item Selection Guide
136
Setup Procedure for Inspection Items
139
Configuring Inspection Items
140
Adding New Inspection Items
140
Modifying Existing Inspection Items
141
Deleting Inspection Items
141
Reading with OCR
142
Character String Recognition
142
Characters that Can be Recognized
142
Setup Procedure for Character Recognition
143
Setting the Measurement Parameters
158
Limiting Readable Characters
160
Changing the Output Code for Errors (Default: NG)
160
Troubleshooting Unstable Read Results
160
When Reading a Variable Length String
160
Setting Date Parameter
161
Confirm the Code Data Name
168
Set or Acquire the Date and Time
169
Confirm the Date and Time Information
170
Perform OCR with Creating Dictionary (Model Dictionary)
170
Creating Model Dictionaries to Recognize Custom Characters
171
Setup Procedure for Model Dictionary
172
Outputting Read Characters to an External Device
178
Measurement Data that Can be Used for External Outputs and Calculations
179
Measurement Data that Can be Logged for OCR
180
Reading Barcodes
181
Bar Codes
181
Setup Procedure for Bar Code
182
Reflect in Total Judgment
187
Detail Settings
188
Changing the Character String that Is Output for Read Errors
189
Changing the Items that Are Displayed on the Test Measurement and Run Display
189
Unstable Reading Results
189
Outputting Read Characters to an External Device
190
Measurement Data that Can be Used for External Outputs and Calculations
190
Measurement Data that Can be Logged (Bar Code)
191
Errors
191
Reading 2D-Codes
192
Codes
192
Setup Procedure for 2D-Code
193
Reflect in Total Judgment
198
Detail Settings
198
Outputting Read Characters to an External Device
199
Changing the Character String that Is Output for Read Errors
200
Unstable Reading Results
201
Measurement Data that Can be Used for External Outputs and Calculations
201
Measurement Data that Can be Logged (2D Code)
202
Errors
202
Reading 2D Codes (DPM)
203
Codes (DPM)
203
Setup Procedure for 2D-Code (DPM)
204
Detailed Parameters
212
Outputting Read Characters to an External Device
214
Changing the Character String that Is Output for Read Errors
214
Measurement Data that Can be Used for External Outputs and Calculations
215
Inspection Data that Can be Logged
216
If an Error Occurs
216
Inspecting with the Search Inspection Item
217
Search Inspection Item
217
Setup Procedure for the Search Inspection Item
218
Increasing Measurement Position Accuracy
221
Obtaining Multiple Results Simultaneously
222
Select the Results to Output
223
Reflect in Total Judgment
224
Unstable Search Results
224
Increasing Processing Speed
226
Editing the Model and Measurement Regions
226
Errors
231
Inspecting with the Shape Search III Inspection Item
232
Shape Search II Inspection Item
232
Setup Procedure for the Shape Search III Inspection Item
233
Obtaining Multiple Results Simultaneously
237
Select the Results to Output
239
Reflect in Total Judgment
240
Unstable Shape Search III Results
240
Increasing Processing Speed
245
Judgment Is NG (Insufficient Memory)
245
Editing the Model Regions and Measurement Region
246
Measurement Data that Can be Used for External Outputs and Calculations
247
Measurement Data that Can be Logged
248
Errors
248
Inspecting with the Shape Search II Inspection Item
249
Shape Search II Inspection Item
249
Setup Procedure for the Shape Search II Inspection Item
250
Obtaining Multiple Results Simultaneously
253
Select the Results to Output
254
Reflect in Total Judgment
255
Unstable Shape Search II Results
255
Increasing Processing Speed
257
Editing the Model Regions and Measurement Region
258
Errors
260
Inspecting with the Sensitive Search Inspection Item
261
Sensitive Search Inspection Item
261
Setup Procedure for the Sensitive Search Inspection Item
262
Reflect in Total Judgment
265
Increasing Measurement Position Accuracy
266
Select the Results to Output
266
Changing the Number Region Divisions
267
Inspecting Plain Regions
267
Unstable Search Results
268
Increasing Processing Speed
269
Editing the Model Regions and Measurement Region
270
Errors
272
Inspecting with the Edge Position Inspection Item
273
Edge Position
273
Setup Procedure for Edge Position
274
Reflect in Total Judgment
277
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
277
Unstable Edge Position Results
278
Increasing Processing Speed for Edge Position
281
Measurement Data that Can be Used for External Outputs and Calculations
282
Measurement Data that Can be Logged for Edge Position
283
Errors
283
Inspecting with the Edge Width Inspection Item
284
Edge Width Inspection Item
284
Setup Procedure for Edge Width Inspection Item
284
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
287
Reflect in Total Judgment
287
Unstable Edge Width Results (Sensors with Color Cameras)
287
Increasing Edge Width Processing Speed
287
Measurement Data that Can be Used for External Outputs and Calculations
288
Measurement Data that Can be Logged for Edge Width
288
Errors
289
Inspecting with the Edge Pitch Inspection Item
290
Edge Pitch Inspection Item
290
Setup Procedure for Edge Width Inspection Item
290
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
292
Reflect in Total Judgment
292
Unstable Edge Pitch Results (Sensors with Color Cameras Only)
293
Increasing Edge Pitch Processing Speed
293
Measurement Data that Can be Used for External Outputs and Calculations
293
Measurement Data that Can be Logged for Edge Pitch
294
Errors
294
Inspecting with Color Data Inspection Item
295
Color Data Inspection Item
295
Setup Procedure for Color Data Inspection Item
296
Reflect in Total Judgment
299
Measurement Data that Can be Used for External Outputs and Calculations
300
Measurement Data that Can be Logged (Color Data)
301
Increasing Processing Speed for Color Data
301
Inspecting with the Area Inspection Item
302
Area Inspection Item
302
Setup Procedure for Area
303
Reflect in Total Judgment
306
Unstable Area Results
306
Increasing Processing Speed for Area
310
Measurement Data that Can be Used for External Outputs and Calculations
311
Measurement Data that Can be Logged for Area
311
Inspecting with the Labeling Inspection Item
312
Labeling
312
Setup Procedure for Labeling Inspection Item
313
Unstable Labeling Results
316
Changing the Label Detection Conditions
319
Changing the Label Extraction Conditions
320
Sorting Extracted Labels
321
Reflect in Total Judgement
321
Editing the Measurement Region
322
Increasing the Processing Speed
322
Measurement Data that Can be Used for External Outputs and Calculations
323
Measurement Data that Can be Logged for Labeling
324
Calculations and Judgments Using Inspection Item Data
325
Calculation
325
Examples for Calculation
327
Procedure (Calculation)
328
Function List
331
5 Testing and Saving Settings
341
Performing Test Measurements
342
Performing Test Measurements with Samples
342
Performing Test Measurements with Saved Images (Re-Measuring)
343
Shortening the Measurement Takt Time
344
Checking the Measurement Takt Time
344
Increasing Image Input Speed
345
Changing the Image Input Mode
347
Adjusting the Judgment Parameters
348
Adjusting Judgment Parameters While Looking at Measurement Results
348
Setting up the Best Judgement Parameters Automatically
349
Checking a List of All Inspection Item Results
351
Saving Data to the Sensor
352
6 Operation
353
Starting Operation
354
Run Mode Display
354
Moving to Run Mode
355
Configuring the Run Mode Display
356
Checking the Trend of Measurement Results with Graphs
360
Trend Monitor
360
Histograms
362
Adjusting Judgement Parameters During Operation
364
Preparations
364
Changing the Judgment Parameters in Run Mode
364
Editing the Model Region / Measurement Region from Run Mode
365
Preparations
365
Editing the Model Region from Run Mode
365
7 Convenient Functions
367
Changing the Scene to Change the Line Process
368
What Are Scenes
368
Creating New Scenes
369
Changing Scene Names, Copying Scenes, and Deleting Scenes
369
Switching Scenes from an External Device
370
Setting the Startup Scene
370
Calibration
371
Setting the Calibration Pattern
373
Selecting the Calibration Pattern to Use
381
Display Functions
382
Image Zoom
382
Displaying a Live Image
382
Displaying a Frozen Image
383
Displaying a Saved Image
384
Updating the Display and Measurement Results Only for NG Measurement Results
385
Automatically Changing to the Display for any Sensor with an NG Result
386
Hiding the Menu
386
Turning ON/OFF the Touch Finder Backlight
386
Changing the Brightness of the Touch Finder
386
Monitoring the Signal I/O Status
387
Connecting to more than One Sensor
388
Setting the Sensors to Connect
388
Selecting the Display When more than One Sensor Is Connected
391
Logging Measurement Data and Image Data
394
Logging Procedure
395
Logging All Data (File Logging)
396
File Format
400
Checking Recent Measurement Trends (Recent Results Logging)
403
Saving Sensor Settings
408
Backing up Settings in External Memory
408
Restoring Data to the Sensor from External Memory
410
SD Card Operations
411
Inserting and Removing SD Cards
412
Checking the Available Space on the SD Card
413
Formatting an SD Card
414
Convenient Functions for Operation
415
Setting a Password to Prevent Unwanted Changes
415
Capturing the Displayed Image
417
Saving the Currently Displayed Camera Image
418
Setting the Startup Run Display Pattern
418
Specifying the Sensors to Connect Continuously
419
Monitoring and Setting up a Sensor from Two Touch Finders
419
Checking the Cause of a Sensor NG from the Multisensor Display
421
Convenient Functions for Setup
422
Making Settings with Stored Images
422
Setting the Retry Function
424
Retry Function
424
Functions Related to the System
429
Turning off the Integrated Sensor Lighting (Only Sensors with Built-In Lighting)
429
Switching the Display Language
429
Setting the Time on the Touchfinder
429
Setting the Day and Time Information
429
Initializing the Sensor and Touch Finder
430
Restarting the Sensor and Touch Finder
430
Checking Versions
430
Checking the Touch Finder Battery Level
430
Changing the Sensor Name
431
Checking Available Memory in the Sensor
431
Correcting the Touch Screen Positions of the Touch Finder
431
Setting the Resolution of Measurement Objects Displayed on the PC Tool
431
Changing the Sensor's BUSY Indicator
431
Setting the Inspection Timeout Time (FQ2-S4 Series or FQ2-CH Series Only)
431
Advertisement
Omron FQ2-S/CH Series User Manual (436 pages)
Smart camera
Brand:
Omron
| Category:
Digital Camera
| Size: 51.37 MB
Table of Contents
Terms and Conditions Agreement
4
Meanings of Alert Symbols
6
Meanings of Signal Words
6
Precautions for Safe Use
7
Precautions for Correct Use
9
Editor's Note
11
Table of Contents
13
1 Introduction
23
FQ2-S/CH-Series Vision Sensors
24
Measurement Process
27
Basic Operational Flow
28
Startup Display and Display Elements
30
Startup Display
30
Display Elements
31
2 Installation and Connections
33
System Configuration
34
Part Names and Functions
37
Touch Finder
39
Sensor Data Units
40
Installation
41
FQ2-S@@@@@@/FQ2-CH1@@@@@-M (Sensors with Built-In Lighting)
41
FQ2-S@@-@@@ (Sensors with C-Mounts)
42
Lens Selection
43
Installation Precautions
46
Mounting to DIN Track
47
Mounting to a Control Panel
47
Using the Touch Finder as a Portable Device (with Battery)
48
Mounting to DIN Track
49
Wiring
50
I/O Signal Circuit Diagrams
51
Power Supply Specifications When a Switching Regulator Is Connected
51
FQ-SDU20/SDU25 RS-232C Pin Signal Names
55
Charging the Battery
59
Setting up Ethernet
61
Connecting to Sensors from the Touch Finder
61
Connecting to Sensors from External Devices such as Plcs
62
Connecting to Sensors from a Computer Using the PC Tool
62
3 Taking Images
65
Selecting a Sensor for Configuration
66
Setting Conditions for Taking Images
67
Adjusting Image Quality
68
Adjusting the Focus
68
Adjusting Image Brightness with External Lighting
69
Adjusting the Brightness
69
Taking Clear Images of Moving Objects
72
Improving the Image Quality of Metallic and Other Shiny Surfaces
72
Adjusting the Colors of the Image (White Balance) (Only for Sensors with Color Cameras)
74
Rotating the Touch Finder Image by 180
74
Adjusting the Timing of Taking Images
75
Delaying the Image Capture Timing from the Trigger Input
75
Adjusting External Lighting Timing
76
Preventing Mutual Interference of Multiple Sensors
76
Adjusting the Images that Were Taken
77
Image Adjustment
77
Filtering the Images (Filter Items)
78
Compensating for Position Offset (Position Compensation Items)
83
Search Position Compensation
88
4 Setting up Inspections
101
Inspection Item Selection Guide
102
Setup Procedure for Inspection Items
105
Configuring Inspection Items
106
Adding New Inspection Items
106
Modifying Existing Inspection Items
107
Deleting Inspection Items
107
Reading and Verifying Character Strings
108
Character String Recognition
108
Characters that Can be Recognized
108
Setup Procedure for Character Recognition
109
Setting the Measurement Parameters
115
Changing the Output Code for Errors (Default: NG)
116
Troubleshooting Unstable Read Results
116
Using Model Dictionaries to Recognize Custom Characters
116
Outputting Read Characters to an External Device
121
Measurement Data that Can be Used for External Outputs and Calculations
121
Measurement Data that Can be Logged for OCR
122
Failure to Read Characters
122
Reading Bar Codes
123
Bar Codes
123
Setup Procedure for Bar Code
124
Reflect in Total Judgement
127
Detail Settings
127
Changing the Character String that Is Output for Read Errors
128
Changing the Items that Are Displayed on the Test Measurement and Run Display
128
Unstable Reading Results
129
Outputting Read Characters to an External Device
129
Measurement Data that Can be Used for External Outputs and Calculations
129
Measurement Data that Can be Logged (Bar Code)
130
Errors
130
Reading 2D-Codes
131
Codes
131
Setup Procedure for 2D-Code
132
Reflect in Total Judgement
135
Detail Settings
135
Outputting Read Characters to an External Device
136
Changing the Character String that Is Output for Read Errors
136
Changing the Items that Are Displayed on the Test Measurement and Run Display
137
Unstable Reading Results
137
Measurement Data that Can be Used for External Outputs and Calculations
137
Measurement Data that Can be Logged (2D Code)
137
Errors
138
Reading 2D Codes (DPM)
139
Codes (DPM)
139
Setup Procedure for 2D-Code (DPM)
139
Detailed Parameters
145
Outputting Read Characters to an External Device
146
Changing the Character String that Is Output for Read Errors
146
Measurement Data that Can be Used for External Outputs and Calculations
147
Inspection Data that Can be Logged
147
If an Error Occurs
147
Inspecting with the Search Inspection Item
148
Search Inspection Item
148
Setup Procedure for the Search Inspection Item
148
Increasing Measurement Position Accuracy
150
Obtaining Multiple Results Simultaneously
150
Select the Results to Output
151
Reflect in Total Judgement
151
Unstable Search Results
152
Increasing Processing Speed
153
Editing the Model and Measurement Regions
153
Errors
157
Inspecting with the Shape Search II Inspection Item
158
Shape Search II Inspection Item
158
Setup Procedure for the Shape Search II Inspection Item
158
Obtaining Multiple Results Simultaneously
160
Select the Results to Output
161
Reflect in Total Judgement
161
Unstable Shape Search II Results
162
Increasing Processing Speed
163
Editing the Model Regions and Measurement Region
163
Errors
165
Inspecting with the Sensitive Search Inspection Item
166
Sensitive Search Inspection Item
166
Setup Procedure for the Sensitive Search Inspection Item
166
Reflect in Total Judgement
168
Increasing Measurement Position Accuracy
168
Select the Results to Output
169
Changing the Number Region Divisions
169
Inspecting Plain Regions
169
Unstable Search Results
169
Increasing Processing Speed
170
Editing the Model Regions and Measurement Region
171
Errors
173
Inspecting with the Edge Position Inspection Item
174
Edge Position
174
Setup Procedure for Edge Position
174
Reflect in Total Judgement
176
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
176
Unstable Edge Position Results
176
Increasing Processing Speed for Edge Position
180
Measurement Data that Can be Used for External Outputs and Calculations
180
Measurement Data that Can be Logged for Edge Position
180
Errors
181
Inspecting with the Edge Width Inspection Item
182
Edge Width Inspection Item
182
Setup Procedure for Edge Width Inspection Item
182
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
184
Reflect in Total Judgement
184
Unstable Edge Width Results (Sensors with Color Cameras)
184
Increasing Edge Width Processing Speed
184
Measurement Data that Can be Used for External Outputs and Calculations
185
Measurement Data that Can be Logged for Edge Width
185
Errors
185
Inspecting with the Edge Pitch Inspection Item
187
Edge Pitch Inspection Item
187
Setup Procedure for Edge Width Inspection Item
187
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
189
Reflect in Total Judgement
189
Unstable Edge Pitch Results (Sensors with Color Cameras Only)
189
Increasing Edge Pitch Processing Speed
189
Measurement Data that Can be Used for External Outputs and Calculations
190
Measurement Data that Can be Logged for Edge Pitch
190
Errors
191
Inspecting with Color Data Inspection Item
192
Color Data Inspection Item
192
Setup Procedure for Color Data Inspection Item
192
Reflect in Total Judgement
194
Sensors with Monochrome Cameras Only
194
Measurement Data that Can be Used for External Outputs and Calculations
195
Measurement Data that Can be Logged (Color Data)
196
Increasing Processing Speed for Color Data
196
Inspecting with the Area Inspection Item
197
Area Inspection Item
197
Setup Procedure for Area
197
Reflect in Total Judgement
199
Unstable Area Results
200
Increasing Processing Speed for Area
202
Measurement Data that Can be Used for External Outputs and Calculations
202
Measurement Data that Can be Logged for Area
203
Errors
203
Inspecting with the Labeling Inspection Item
204
Labeling
204
Setup Procedure for Labeling Inspection Item
204
Unstable Labeling Results
206
Changing the Label Detection Conditions
208
Changing the Label Extraction Conditions
209
Sorting Extracted Labels
210
Reflect in Total Judgement
210
Editing the Measurement Region
210
Increasing the Processing Speed
211
Measurement Data that Can be Used for External Outputs and Calculations
211
Measurement Data that Can be Logged for Labeling
212
Errors
212
Calculations and Judgements Using Inspection Item Data
213
Calculation
213
Examples for Calculation
215
Procedure (Calculation)
215
Function List
217
5 Testing and Saving Settings
227
Performing Test Measurements
228
Performing Test Measurements with Samples
228
Performing Test Measurements with Saved Images (Re-Measuring)
228
Shortening the Measurement Takt Time
230
Checking the Measurement Takt Time
230
Increasing Image Input Speed
231
Changing the Image Input Mode
232
Adjusting the Judgement Parameters
233
Adjusting Judgement Parameters While Looking at Measurement Results
233
Setting up the Best Judgement Parameters Automatically
233
Checking a List of All Inspection Item Results
235
Saving Data to the Sensor
236
6 Operation
237
Starting Operation
238
Run Mode Display
238
Moving to Run Mode
238
Configuring the Run Mode Display
240
Checking the Trend of Measurement Results with Graphs
243
Trend Monitor
243
Histograms
244
Adjusting Judgement Parameters During Operation
246
Preparations
246
Changing the Judgement Parameters in Run Mode
246
Editing the Model Region / Measurement Region from Run Mode
247
Preparations
247
Editing the Model Region from Run Mode
247
Changing the Scene to Change the Line Process
250
What Are Scenes
250
Creating New Scenes
251
Changing Scene Names, Copying Scenes, and Deleting Scenes
251
Switching Scenes from an External Device
251
Setting the Startup Scene
252
Calibration
253
Setting the Calibration Pattern
254
Selecting the Calibration Pattern to Use
259
Display Functions
260
Image Zoom
260
Displaying a Live Image
260
Displaying a Frozen Image
261
Displaying a Saved Image
261
Updating the Display and Measurement Results Only for NG Measurement Results
262
Automatically Changing to the Display for any Sensor with an NG Result
262
Hiding the Menu
262
Turning ON/OFF the Touch Finder Backlight
263
Changing the Brightness of the Touch Finder
263
Monitoring the Signal I/O Status
264
Connecting to more than One Sensor
265
Setting the Sensors to Connect
265
Selecting the Display When more than One Sensor Is Connected
267
Logging Measurement Data and Image Data
269
Logging Procedure
269
Logging All Data (File Logging)
270
File Format
273
Checking Recent Measurement Trends (Recent Results Logging)
275
Saving Sensor Settings
278
Backing up Settings in External Memory
278
Restoring Data to the Sensor from External Memory
279
SD Card Operations
280
Inserting and Removing SD Cards
281
Checking the Available Space on the SD Card
282
Formatting an SD Card
282
Convenient Functions for Operation
283
Setting a Password to Prevent Unwanted Changes
283
Capturing the Displayed Image
284
Saving the Currently Displayed Camera Image
284
Setting the Startup Run Display Pattern
285
Specifying the Sensors to Connect Continuously
285
Monitoring and Setting up a Sensor from Two Touch Finders
285
Checking the Cause of a Sensor NG from the Multisensor Display
287
Convenient Functions for Setup
288
Making Settings with Stored Images
288
Setting the Retry Function
290
Retry Function
290
Omron FQ2-S/CH Series User Manual (433 pages)
Smart Camera
Brand:
Omron
| Category:
Security Camera
| Size: 48.99 MB
Table of Contents
Terms and Conditions Agreement
4
Editor's Note
11
Table of Contents
13
1 Introduction
23
FQ2-S/CH-Series Vision Sensors
24
Measurement Process
27
Basic Operational Flow
28
Startup Display and Display Elements
30
Startup Display
30
Display Elements
31
2 Installation and Connections
33
System Configuration
34
Part Names and Functions
37
Installation
41
FQ2-S@@@@@@/FQ2-CH1@@@@@-M (Sensors with Built-In Lighting)
41
FQ2-S@@-@@@ (Sensors with C-Mounts)
42
Lens Selection
43
Installation Precautions
46
Mounting to DIN Track
47
Mounting to a Control Panel
47
Using the Touch Finder as a Portable Device (with Battery)
48
Mounting to DIN Track
49
Wiring
50
I/O Signal Circuit Diagrams
51
Power Supply Specifications When a Switching Regulator Is Connected
51
FQ-SDU20/SDU25 RS-232C Pin Signal Names
55
Charging the Battery
59
Setting up Ethernet
61
Connecting to Sensors from the Touch Finder
61
Connecting to Sensors from External Devices such as Plcs
62
Connecting to Sensors from a Computer Using the PC Tool
62
3 Taking Images
65
Selecting a Sensor for Configuration
66
Setting Conditions for Taking Images
67
Adjusting Image Quality
68
Adjusting the Focus
68
Adjusting Image Brightness with External Lighting
69
Adjusting the Brightness
69
Taking Clear Images of Moving Objects
72
Improving the Image Quality of Metallic and Other Shiny Surfaces
72
Adjusting the Colors of the Image (White Balance) (Only for Sensors with Color Cameras)
74
Rotating the Touch Finder Image by 180
74
Adjusting the Timing of Taking Images
75
Delaying the Image Capture Timing from the Trigger Input
75
Adjusting External Lighting Timing
76
Preventing Mutual Interference of Multiple Sensors
76
Adjusting the Images that Were Taken
77
Image Adjustment
77
Filtering the Images (Filter Items)
78
Compensating for Position Offset (Position Compensation Items)
83
4 Setting up Inspections
103
Inspection Item Selection Guide
104
Setup Procedure for Inspection Items
107
Configuring Inspection Items
108
Adding New Inspection Items
108
Modifying Existing Inspection Items
109
Deleting Inspection Items
109
Reading and Verifying Character Strings
110
Character String Recognition
110
Characters that Can be Recognized
110
Setup Procedure for Character Recognition
111
Setting the Measurement Parameters
117
Changing the Output Code for Errors (Default: NG)
118
Troubleshooting Unstable Read Results
118
Using Model Dictionaries to Recognize Custom Characters
118
Outputting Read Characters to an External Device
123
Measurement Data that Can be Used for External Outputs and Calculations
123
Measurement Data that Can be Logged for OCR
124
Failure to Read Characters
124
Reading a Variable Length Character String
124
Reading Bar Codes
125
Bar Codes
125
Setup Procedure for Bar Code
126
Reflect in Total Judgement
129
Detail Settings
129
Changing the Character String that Is Output for Read Errors
130
Changing the Items that Are Displayed on the Test Measurement and Run Display
130
Unstable Reading Results
131
Outputting Read Characters to an External Device
131
Measurement Data that Can be Used for External Outputs and Calculations
131
Measurement Data that Can be Logged (Bar Code)
132
Errors
132
Reading 2D-Codes
133
Codes
133
Setup Procedure for 2D-Code
134
Reflect in Total Judgement
137
Detail Settings
137
Outputting Read Characters to an External Device
138
Changing the Character String that Is Output for Read Errors
138
Changing the Items that Are Displayed on the Test Measurement and Run Display
139
Unstable Reading Results
139
Measurement Data that Can be Used for External Outputs and Calculations
139
Measurement Data that Can be Logged (2D Code)
139
Errors
140
Reading 2D Codes (DPM)
141
Codes (DPM)
141
Setup Procedure for 2D-Code (DPM)
141
Detailed Parameters
147
Outputting Read Characters to an External Device
148
Changing the Character String that Is Output for Read Errors
148
Measurement Data that Can be Used for External Outputs and Calculations
149
Inspection Data that Can be Logged
149
If an Error Occurs
149
Inspecting with the Search Inspection Item
150
Search Inspection Item
150
Setup Procedure for the Search Inspection Item
150
Increasing Measurement Position Accuracy
152
Obtaining Multiple Results Simultaneously
152
Select the Results to Output
153
Reflect in Total Judgement
153
Unstable Search Results
154
Increasing Processing Speed
155
Editing the Model and Measurement Regions
155
Errors
159
Inspecting with the Shape Search II Inspection Item
160
Shape Search II Inspection Item
160
Setup Procedure for the Shape Search II Inspection Item
160
Obtaining Multiple Results Simultaneously
162
Select the Results to Output
163
Reflect in Total Judgement
163
Unstable Shape Search II Results
164
Increasing Processing Speed
165
Editing the Model Regions and Measurement Region
165
Errors
167
Inspecting with the Sensitive Search Inspection Item
168
Sensitive Search Inspection Item
168
Setup Procedure for the Sensitive Search Inspection Item
168
Reflect in Total Judgement
170
Increasing Measurement Position Accuracy
170
Select the Results to Output
171
Changing the Number Region Divisions
171
Inspecting Plain Regions
171
Unstable Search Results
171
Increasing Processing Speed
172
Editing the Model Regions and Measurement Region
173
Errors
175
Inspecting with the Edge Position Inspection Item
176
Edge Position
176
Setup Procedure for Edge Position
176
Reflect in Total Judgement
178
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
178
Unstable Edge Position Results
178
Increasing Processing Speed for Edge Position
182
Measurement Data that Can be Used for External Outputs and Calculations
182
Measurement Data that Can be Logged for Edge Position
182
Errors
183
Inspecting with the Edge Width Inspection Item
184
Edge Width Inspection Item
184
Setup Procedure for Edge Width Inspection Item
184
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
186
Reflect in Total Judgement
186
Unstable Edge Width Results (Sensors with Color Cameras)
186
Increasing Edge Width Processing Speed
186
Measurement Data that Can be Used for External Outputs and Calculations
187
Measurement Data that Can be Logged for Edge Width
187
Errors
187
Inspecting with the Edge Pitch Inspection Item
189
Edge Pitch Inspection Item
189
Setup Procedure for Edge Width Inspection Item
189
Changing Edge Detection Conditions (Sensors with Monochrome Cameras Only)
191
Reflect in Total Judgement
191
Unstable Edge Pitch Results (Sensors with Color Cameras Only)
191
Increasing Edge Pitch Processing Speed
191
Measurement Data that Can be Used for External Outputs and Calculations
192
Measurement Data that Can be Logged for Edge Pitch
192
Errors
193
Inspecting with Color Data Inspection Item
194
Color Data Inspection Item
194
Setup Procedure for Color Data Inspection Item
194
Reflect in Total Judgement
196
Sensors with Monochrome Cameras Only
196
Measurement Data that Can be Used for External Outputs and Calculations
197
Measurement Data that Can be Logged (Color Data)
198
Increasing Processing Speed for Color Data
198
Inspecting with the Area Inspection Item
199
Area Inspection Item
199
Setup Procedure for Area
199
Reflect in Total Judgement
201
Unstable Area Results
202
Increasing Processing Speed for Area
204
Measurement Data that Can be Used for External Outputs and Calculations
204
Measurement Data that Can be Logged for Area
205
Errors
205
Inspecting with the Labeling Inspection Item
206
Labeling
206
Setup Procedure for Labeling Inspection Item
206
Unstable Labeling Results
208
Changing the Label Detection Conditions
210
Changing the Label Extraction Conditions
211
Sorting Extracted Labels
212
Reflect in Total Judgement
212
Editing the Measurement Region
212
Increasing the Processing Speed
213
Measurement Data that Can be Used for External Outputs and Calculations
213
Measurement Data that Can be Logged for Labeling
214
Errors
214
Calculations and Judgements Using Inspection Item Data
215
Calculation
215
Examples for Calculation
217
Procedure (Calculation)
217
Function List
219
5 Testing and Saving Settings
229
Performing Test Measurements
230
Performing Test Measurements with Samples
230
Performing Test Measurements with Saved Images (Re-Measuring)
230
Shortening the Measurement Takt Time
232
Checking the Measurement Takt Time
232
Increasing Image Input Speed
233
Changing the Image Input Mode
234
Adjusting the Judgement Parameters
235
Adjusting Judgement Parameters While Looking at Measurement Results
235
Setting up the Best Judgement Parameters Automatically
235
Checking a List of All Inspection Item Results
237
Saving Data to the Sensor
238
6 Operation
239
Starting Operation
240
Run Mode Display
240
Moving to Run Mode
240
Configuring the Run Mode Display
242
Checking the Trend of Measurement Results with Graphs
245
Trend Monitor
245
Histograms
246
Adjusting Judgement Parameters During Operation
248
Preparations
248
Changing the Judgement Parameters in Run Mode
248
Editing the Model Region / Measurement Region from Run Mode
249
Preparations
249
Editing the Model Region from Run Mode
249
7 Convenient Functions
251
Changing the Scene to Change the Line Process
252
What Are Scenes
252
Creating New Scenes
253
Changing Scene Names, Copying Scenes, and Deleting Scenes
253
Switching Scenes from an External Device
253
Setting the Startup Scene
254
Calibration
255
Setting the Calibration Pattern
256
Selecting the Calibration Pattern to Use
261
Display Functions
262
Image Zoom
262
Displaying a Live Image
262
Displaying a Frozen Image
263
Displaying a Saved Image
263
Updating the Display and Measurement Results Only for NG Measurement Results
264
Automatically Changing to the Display for any Sensor with an NG Result
264
Hiding the Menu
264
Turning ON/OFF the Touch Finder Backlight
265
Changing the Brightness of the Touch Finder
265
Monitoring the Signal I/O Status
266
Connecting to more than One Sensor
267
Setting the Sensors to Connect
267
Selecting the Display When more than One Sensor Is Connected
269
Logging Measurement Data and Image Data
271
Logging Procedure
271
Logging All Data (File Logging)
272
File Format
275
Checking Recent Measurement Trends (Recent Results Logging)
277
Saving Sensor Settings
280
Backing up Settings in External Memory
280
Restoring Data to the Sensor from External Memory
281
SD Card Operations
282
Inserting and Removing SD Cards
283
Checking the Available Space on the SD Card
284
Formatting an SD Card
284
Convenient Functions for Operation
285
Setting a Password to Prevent Unwanted Changes
285
Capturing the Displayed Image
286
Saving the Currently Displayed Camera Image
286
Setting the Startup Run Display Pattern
287
Specifying the Sensors to Connect Continuously
287
Monitoring and Setting up a Sensor from Two Touch Finders
287
Checking the Cause of a Sensor NG from the Multisensor Display
289
Convenient Functions for Setup
290
Making Settings with Stored Images
290
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Omron FQ2-S/CH Series User Manual (462 pages)
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Table of Contents
Table of Contents
5
Confirming the System Configuration
10
Communicating with an External Device
12
Control Methods for the Sensor
13
Communication Protocols for Communication with the Sensor
14
Control Methods Using an External Device
21
Command/Response Method
24
Data Output after Measurements
25
With a Parallel Connection
35
Sensor's Standard Parallel Connection
36
Setting the Measurement Trigger
38
Setting the Outputs
42
Controlling the Sensor from an External Device
48
Parallel Interface Sensor Data Unit
62
Setting Output Data
63
Aligning the Data Output Timing with the External Device
68
Changing the Settings of the I/O Signals
75
Controlling Operation from an External Device
77
Controlling Operation and Outputting Data with an Ethernet Connection
89
Controlling Operation and Outputting Data with Ethernet/Ip Communications
90
FQ2 Communications for Ethernet/Ip Connections
92
Setting up Ethernet/Ip Communications
94
Tag Data Link Setting Methods
97
Setting the Data to Output Automatically after Measurements
99
Memory Assignments and Commands
104
Timing Chart for Ethernet/Ip Communications
117
Sample Ladder Programming
122
Message Communications
123
Controlling Operation and Outputting Data with PLC Link Communications
124
Setting up PLC Link Communications
126
Setting the Data to Output Automatically after Measurements
129
Memory Assignments for PLC Link Communications
135
Timing Chart for PLC Link Communications
143
Sample Ladder Programming
145
Outputting Data and Controlling Operation through PROFINET
146
FQ2 Communications for PROFINET Connections
150
Setting up PROFINET Communications
151
Communication Settings Procedure
154
Setting the Data to Output Automatically after Measurements
155
Memory Assignments and Commands
159
Timing Chart for PROFINET Communications
169
Sample Ladder Programming
173
Control and Output in No-Protocol (TCP) / No-Protocol (UDP)
175
Setting the Data to Output Automatically after Measurements
177
Binary Data File Load and Save Commands
190
Controlling Operation and Outputting Data with FINS/TCP No-Protocol Commands
195
Setting up FINS/TCP No-Protocol Communications
196
List of FINS Commands
197
With an RS-232C Connection
203
Introduction to RS-232C Connections
204
RS-232C No-Protocol Communications
205
Setting the Data to Output Automatically after Measurements
206
Command Control
208
Command List
210
Command Details
216
Detailed Ethernet/Ip Communications Specifications
454
Index
458
Revision History
460
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