Inspection - Mazda 1990 323 Workshop Manual Supplement

I
TRANSAXLE AND TRANSFER UNIT
53
INSPECTION
Inspect all parts and repair or replace as necessary.
OWOJX-023
03UOJ3-08,
03UOJ2-11
Gears (lst, 2nd, 3rd, 4th)
1. Inspect the synchronizer cones for wear.
2. Inspect the individual gear teeth for damage, wear, and
cracks.
3. Inspect the synchronizer ring matching teeth for damage
and wear.
Synchronizer ring, gear (lst, 2nd, 3rd, 4th)
1. Inspect the individual synchronizer ring teeth for damage,
wear, and cracks.
2. Inspect the taper surface for wear and cracks.
Note
l
Set the synchronizer ring squarely in the gear; then
measure around the circumference.
3. Measure the clearance between the synchronizer ring and
flank surface of the gear.
Standard clearance: 1.5mm (0.059 in)
Minimum: 0.8mm (0.031 in)
Clutch hub assembly
1. Inspect the clutch hub sleeve and hub operation,
2. Inspect the individual gear teeth for damage, wear, and
cracks.
3. Inspect the synchronizer keys for damage, wear, and
cracks.
03UOJ3-084
J3-45