Mazda 1990 323 Workshop Manual Supplement page 138

1990 mazda 323 4-wheel drive workshop manual supplement
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TRANSAXLE
AND TRANSFER
UNIT
MEDIUM-SIZE
NEEDLE
MEDIUM-SIZE
NEEDLE
BEARING
CAN
BEARING
CAN
NOT
BE INSTALLED
BE INSTALLED
c
+
VlEASURE
CLEARANCE
;Ek;$;
g&h\$jZE
WITH
FEELER
GAUGE
(PART
No. GOD0
27 519)
03UOJ3-226
J3-60
03UOJ3-I
0' 9
03UOJ3-11
03UOJ3-I
1
m
SMALL-SIZE
PART
No. GOD0
27 519
g-0
MEDIUM-SIZE
PART
No. GOD0
27 518
0-0
LARGE-SIZE
PART
No. GOD0
27 517
03UOJ3-22
Adjustment
of sun gear clearance
1. Install the washer (4.3mm) onto the gear case with the SST.
2. Set a dial indicator onto the gear case and measure the sun
gear thrust clearance.
Clearance:
O.l-0.3mm
(0.0003-0.0118
in)
3. If the clearance is not within specification, select the prop-
er washer from the chart below.
Measured
clearance
mm (in)
1
Washer
thickness
mm (in)
0.9-I
.I (0.0354-0.0433)
I
3.5 (0.137)
0.7-0.9
(0.02x5-0.0354j
3.7 (0.145j
0.5-0.7
(0.0196-0.0275)
3.9 (0.153)
0.3-0.5
(0.0118-0.0196)
4.1 (0.1614)
0.1-0.3
(0.0003-0.0118)
4.3 (0.1692)
Bearing inner race (Sun gear side)
1. Install the bearing inner race with the SST.
Adjustment
of front
differential
gear
case
radial
clearance
1. Install the front differential gear case into the ring gear case.
Note
l
Available
gear case needle bearing
part numbers.
Small . . . . . GOD0 27 519
Medium . GOD0 27 518
Large.....
GOD0 27 517
2. Verify that the medium-size gear case needle bearing can
be installed.
3. If can not, install the small-size gear case needle bearing.

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