Mazda 1990 323 Workshop Manual Supplement page 366

1990 mazda 323 4-wheel drive workshop manual supplement
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K2
TRANSAXLE
AND TRANSFER
UNIT
03UOKX-270
03UOKX-27
03UOK2-17
a
03UOK2-17'
9
1
03UOKX-272
Assembly
procedure
1. Install the 3-4 clutch
piston.
(1) Apply ATF to the inner and outer seals, and install them
onto the 3-4 clutch
piston.
(2) Install the piston by pushing
evenly around the circum-
ference,
being careful
not to damage
the seal rings.
2. Install the spring
and retainer.
3. Install the SST to the 3-4 clutch as shown.
4. Compress
the spring
and retainer.
5. Install the snap ring.
6.
Remove
the SST.
Note
l
Installation
order:
Driven-Drive-Driven-Drive-Driven-Drive-Driven-
Drive
7. Install the drive and driven
plates.
8. Install the retaining
plate.
9. Install the snap ring.
10. Measure
the 3-4 clutch clearance.
(1) Measure
the clearance
between the snap ring and the
retaining
plate of the 3-4 clutch.
(2) If the clearance
is not within specification,
adjust it by
selecting
a proper
retaining
plate.
3-4 clutch
clearance:
1.3-l
.5mm
(0.051-0.059
in)
Retaining
plate
sizes
mm (in)
4.2 (0.1654)
4.4 (0.1732)
4.6 (0.1811)
4.8 (0.1890)
5.0 (0.1969)
5.2 (0.2047)
K2-190

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