Sign In
Upload
Manuals
Brands
Mazda Manuals
Automobile
6 2002
Mazda 6 2002 Manuals
Manuals and User Guides for Mazda 6 2002. We have
3
Mazda 6 2002 manuals available for free PDF download: Workshop Manual, Bodyshop Manual
Mazda 6 2002 Workshop Manual (1248 pages)
Brand:
Mazda
| Category:
Automobile
| Size: 18.66 MB
Table of Contents
G Eneral Information
4
Table of Contents
4
How to Use this Manual
5
Range of Topics
5
Service Procedure
5
Symbols
7
Advisory Messages
7
Troubleshooting Procedure
8
Units
14
Fundamental Procedures
15
Protection of Vehicle
15
Preparation of Tools and Measuring Equipment
15
Special Service Tools
15
Oil Leakage Inspection
15
Disconnection of the Negative Battery Cable
16
Removal of Parts
16
Disassembly
16
Inspection During Removal, Disassembly
17
Arrangement of Parts
17
Cleaning of Parts
17
Reassembly
17
Adjustment
18
Rubber Parts and Tubing
18
Hose Clamps
19
Torque Formulas
19
Vise
19
Dynamometer
20
Sst
20
Installation of Radio System
20
Electrical System
21
Electrical Parts
21
Connectors
21
Electrical Troubleshooting Tools
25
Precautions before Welding
26
Jacking Positions ,Vehicle Lift (2 Supports),Safety Stands (Rigid Rack) Positions
27
Jacking Positions, Vehicle Lift (2 Supports) and Safety Stand (Rigid Rack) Positions
27
Towing
29
Towing Hooks
29
Identification Number Locations
31
Vehicle Identification Number(Vin
31
Engine Identification Number
31
New Standards
33
Abbreviations
34
Pre-Delivery Inspection
35
Scheduled Maintenance
36
Scheduled Maintenance Table
36
E Ngine
44
Location Index
45
Mechanical Location Index
45
Drive Belt
46
Drive Belt Inspection
46
Drive Belt Replacement
46
Drive Belt Auto Tensioner Inspection
47
Valve Clearance
47
Valve Clearance Inspection
47
Valve Clearance Adjustment
48
Compression Pressure
52
Compression Inspection
52
Timing Chain
53
Timing Chain Removal/Installation
53
Cylinder Head Gasket
61
Cylinder Head Gasket Replacement
61
Front Oil Seal
64
Front Oil Seal Replacement
64
Rear Oil Seal
68
Rear Oil Seal Replacement
68
Engine
69
Engine Removal/Installation
69
Engine Disassembly/Assembly
74
Variable Valve Timing
75
Variable Valve Timing Actuator Inspection
75
Variable Valve Timing Actuator Removal/Installation
75
Oil Control Valve (Ocv
76
Oil Control Valve (Ocv) Removal/Installation
76
Oil Control Valve (Ocv) Inspection
76
L Ubrication System
78
Location Index
79
Oil Pressure Inspection
80
Engine Oil
81
Engine Oil Inspection
81
Engine Oil Replacement
81
Oil Filter
83
Oil Filter Replacement
83
Oil Cooler
85
Oil Cooler Removal/Installation
85
Oil Pan
86
Oil Pan Removal/Installation
86
Oil Pump
88
Oil Pump Removal/Installation
88
C Ooling System
90
Location Index
91
Engine Coolant Protection Inspection
92
Engine Coolant Replacement
93
Engine Coolant Leakage Inspection
93
Cooling System Service Warnings
92
Engine Coolant Level Inspection
92
Radiator Cap
94
Radiator Cap Inspection
94
Radiator
95
Radiator Removal/Installation
95
Thermostat
96
Thermostat Removal/Installation
96
Thermostat Inspection
97
Water Pump
97
Water Pump Removal/Installation
97
Fan Motor
98
Cooling Fan Removal/Installation
98
Cooling Fan Motor Removal/Installation
99
Cooling Fan Motor Inspection
100
F Uel and Emission Control Systems
101
Location Index
103
Intake-Air System
103
Fuel System
104
Emission System
106
Control System
107
Engine Tune-Up
108
Ignition Timing Inspection
108
Idle Speed Inspection
108
Idle Mixture Inspection
109
Intake-Air System
110
Vacuum Hose Routing Diagram
110
Intake-Air System Removal/Installation
110
Variable Air Duct (Vad) Shutter Valve Inspection (L3
112
Variable Air Duct (Vad) Control Solenoid Valve Inspection (L3
113
Variable Air Duct (Vad) Check Valve (One-Way) Inspection (L3
113
Idle Air Control (Iac) Valve Inspection
113
Variable Intake-Air System (Vis) Shutter Valve Actuator Inspection (L3
114
Variable Intake-Air System (Vis) Control Solenoid Valve Inspection (L3
114
Variable Tumble Control System (Vtcs) Shutter Valve Actuator Inspection
115
Variable Tumble Control Solenoid Valve Inspection
115
Accelerator Pedal Removal/Installation
116
Accelerator Cable Inspection/Adjustment
116
Fuel System
117
Before Repair Procedure
117
After Repair Procedure
117
Fuel Tank Removal/Installation
118
Fuel Tank Inspection
119
Nonreturn Valve Inspection
120
Fuel Line Pressure Inspection
120
Fuel Pump Unit Removal/Installation
122
Fuel Pump Unit Disassembly/Assembly
124
Fuel Pump Unit Inspection
140
Fuel Injector Removal/Installation
143
Fuel Injector Inspection
146
Pressure Regulator Inspection
149
Pulsation Damper Removal/Installation
149
Pulsation Damper Inspection
149
Exhaust System
150
Exhaust System Inspection
150
Exhaust System Removal/Installation
150
Emission System
153
Charcoal Canister Inspection
153
Evaporative Gas Check Valve (One-Way) Inspection (L.h.D
153
Purge Solenoid Valve Removal/Installation
153
Purge Solenoid Valve Inspection
154
Egr Valve Removal/Installation
154
Egr Valve Inspection
155
Pcv Valve Inspection
156
Three-Way Catalytic Converter (Twc) Inspection
156
Control System
158
Pcm Removal/Installation
158
Pcm Inspection
160
Pcm Configuration
179
Intake Air Temperature (Iat) Sensor Inspection
179
Mass Air Flow (Maf) Sensor Inspection
180
Throttle Position (Tp) Sensor Inspection
180
Manifold Absolute Pressure (Map) Sensor Inspection
181
Engine Coolant Temperature (Ect) Sensor Removal/Installation
182
Engine Coolant Temperature (Ect) Sensor Inspection
182
Crankshaft Position (Ckp) Sensor Inspection
183
Crankshaft Position (Ckp) Sensor Removal/Installation
183
Camshaft Position (Cmp) Sensor Inspection
184
Knock Sensor Inspection
185
Knock Sensor Removal/Installation
185
Heated Oxygen Sensor (Ho2S) Inspection
185
Power Steering Pressure (Psp) Switch Inspection
187
Clutch Switch Inspection
188
Neutral Switch Inspection
188
Barometric Pressure (Baro) Sensor Inspection
189
On-Board Diagnostic
190
Foreword
190
Obd Pending Trouble Codes
191
Obd Freeze Frame Data
191
Obd On-Board System Readiness Test
191
Obd Diagnostic Monitoring Test Results
191
Obd Read/Clear Diagnostic Test Results
191
Obd Parameter Identification (Pid) Access
191
On-Board Diagnostic Test
191
Obd Drive Mode
193
Diagnostic Monitoring Test Results
194
Dtc Confirmation Procedure
195
Koeo/Koer Self-Test
195
After Repair Procedure
195
Dtc Table
196
Dtc P0010
199
Dtc P0011
201
Dtc P0012
202
Dtc P0031
203
Dtc P0032
205
Dtc P0037
207
Dtc P0038
209
Dtc P0101
210
Dtc P0102
212
Dtc P0103
214
Dtc P0107
215
Dtc P0108
217
Dtc P0111
219
Dtc P0112
220
Dtc P0113
221
Dtc P0117
223
Dtc P0118
225
Dtc P0121
227
Dtc P0122
229
Dtc P0123
231
Dtc P0125
233
Dtc P0131, P0132
234
Dtc P0133
237
Dtc P0134
239
Dtc P0138
241
Dtc P0140
243
Dtc P0171
245
Dtc P0172
248
Dtc P0300
250
Dtc P0327
255
Dtc P0328
257
Dtc P0335
259
Dtc P0340
261
Dtc P0403
264
Dtc P0420
267
Dtc P0443
268
Dtc P0480
270
Dtc P0500
272
Dtc P0505
274
Dtc P0506
275
Dtc P0507
277
Dtc P0511
278
Dtc P0550
280
Dtc P0602
282
Dtc P0610
282
Dtc P0661
283
Dtc P0662
284
Dtc P0703
286
Dtc P0704
288
Dtc P0850
290
Dtc P1410
292
Dtc P1562
294
Dtc P2006
296
Dtc P2009
298
Dtc P2010
300
Dtc P2228
302
Dtc P2229
304
Dtc P2502
306
Dtc P2503
307
Dtc P2504
308
Troubleshooting
311
Engine Symptom Troubleshooting
311
Quick Diagnostic Chart
312
No.1 Melting of Main or Other Fuses
316
No.2 Mil Illuminates
316
No.3 will Not Crank
317
No.4 Hard to Start/Long Crank/Erratic Start/Erratic Crank
319
No.5 Engine Stalls-After Start/At Idle
321
No.6 Cranks Normally but will Not Start
325
No.7 Slow Return to Idle
328
No.8 Engine Runs Rough/Rolling Idle
329
No.9 Fast Idle/Runs on
331
No.10 Low Idle/Stalls During Deceleration
332
No.11 Engine Stalls/Quits, Engine Runs Rough, Misses, Buck/Jerk, Hesitation/Stumble, Surges
334
No.12 Lack/Loss of Power-Acceleration/Cruise
337
No.13 Knocking/Pinging-Acceleration/Cruise
340
No.14 Poor Fuel Economy
341
No.15 Emission Compliance
343
No.16 High Oil Consumption/Leakage
344
No.17 Cooling System Concerns-Overheating
345
No.18 Cooling System Concerns-Runs Cold
346
No.19 Exhaust Smoke
347
No.20 Fuel Odor
348
Compartment
348
No.21 Engine Noise
349
No.22 Vibration Concerns (Engine
350
No.23 A/C Does Not Work Sufficiently
350
No.24 A/C Is Always on or A/Ccompressor Runs Continuously
351
No.25 A/C Is Not Cut off under Wide Open Throttle Conditions
351
No.26 Exhaust Sulphur Smell
352
No.27 Constant Voltage
353
No.28 Spark Plug Condition
355
Intermittent Concern Troubleshooting
357
Engine Control System Operation Inspection
359
E Ngine Electrical System
370
Location Index
371
Charging System
372
Battery Removal/Installation
372
Battery Inspection
373
Battery Recharging
374
Generator Removal/Installation
375
Generator Inspection
376
Ignition System
377
Ignition Coil Removal/Installation
377
Ignition Coil Inspection
378
Spark Plug Removal/Installation
379
Spark Plug Inspection
380
High-Tension Lead Removal/Installation
380
Starting System
381
Starter Removal/Installation
381
Starter Inspection
382
C Lutch
383
Location Index
384
Clutch Location Index
384
General Procedures
385
Precaution (Clutch
385
Clutch Fluid
386
Clutch Fluid Inspection
386
Clutch Fluid Replacement
386
Clutch Pedal
387
Clutch Pedal Adjustment
388
Clutch Pedal Removal/Installation
388
Clutch Master Cylinder
389
Clutch Master Cylinder Removal/Installation
389
Clutch Master Cylinder Disassembly/Assembly
390
Clutch Release Cylinder
391
Clutch Release Cylinder Removal/Installation
391
Clutch Release Cylinder Disassembly/Assembly
392
Clutch Unit
393
Clutch Unit Removal/Installation
393
Clutch Cover Inspection
395
Clutch Disc Inspection
396
Clutch Release Collar Inspection
396
Flywheel
397
Flywheel Inspection
397
M Anual Transaxle
398
Location Index
399
Manual Transaxle Location Index
399
Manual Transaxle
400
Transaxle Oil Inspection
400
Transaxle Oil Replacement
400
Oil Seal (Differential) Replacement
401
Vehicle Speedometer Sensor Removal/Installation
401
Vehicle Speedometer Sensor Inspection
402
Manual Transaxle Removal/Installation
402
Shift Mechanism
406
Shift Mechanism Removal/Installation
406
A Utomatic Transaxle
408
Automatic Transaxle Location Index
411
Location Index
411
Automatic Transaxle
413
Mechanical System Test
413
Road Test
416
Automatic Transaxle Fluid (Atf) Inspection
419
Automatic Transaxle Fluid (Atf) Replacement
420
Hold Switch Inspection
420
Hold Switch Removal/Installation
421
Transaxle Range (Tr) Switch Inspection
421
Transaxle Range (Tr) Switch Removal/Installation
422
Transaxle Range (Tr) Switch Adjustment
425
Transaxle Fluid Temperature (Tft) Sensor Inspection
426
Transaxle Fluid Temperature (Tft) Sensor Removal/Installation
428
Oil Pressure Switch Inspection
428
Oil Pressure Switch Removal/Installation
430
Input/Turbine Speed Sensor Inspection
430
Input/Turbine Speed Sensor Removal/Installation
431
Vehicle Speedometer Sensor (Vss) Inspection
431
Vehicle Speedometer Sensor (Vss) Removal/Installation
433
Solenoid Valve Inspection
433
Solenoid Valve Removal/Installation
435
Pcm Inspection
436
Pcm Removal/Installation
436
Automatic Transaxle Removal/Installation
436
Oil Seal Replacement
440
Control Valve Body Removal
441
Control Valve Body Installation
442
Oil Cooler Flushing
443
Oil Cooler Removal/Installation
446
Oil Cooler Disassembly/Assembly
448
Drive Plate Removal/Installation
450
Automatic Transaxle Shift Mechanism
452
Shift-Lock Inspection
452
Key Interlock Inspection
452
Interlock Cable Inspection
452
Interlock Cable Adjustment
453
Selector Lever Inspection
455
Selector Cable Adjustment
456
Selector Lever Removal/Installation
456
Selector Lever Disassembly/Assembly
462
On-Board Diagnostic
463
Foreword
463
Automatic Transaxle On-Board Diagnostic Function
463
After Repair Procedure
463
Dtc Table
463
Dtc P0500
465
Dtc P0706
468
Dtc P0707
469
Dtc P0708
471
Dtc P0711
474
Dtc P0712
475
Dtc P0713
476
Dtc P0715
479
Dtc P0731
481
Dtc P0732
482
Dtc P0733
484
Dtc P0734
486
Dtc P0741
488
Dtc P0742
489
Dtc P0745
491
Dtc P0751
493
Dtc P0752
494
Dtc P0753
496
Dtc P0756
498
Dtc P0757
500
Dtc P0758
501
Dtc P0761
504
Dtc P0762
506
Dtc P0763
507
Dtc P0766
510
Dtc P0767
511
Dtc P0768
513
Dtc P0771
515
Dtc P0772
516
Dtc P0773
518
Dtc P0841
520
Pid/Data Monitor Inspection
521
Troubleshooting
523
Foreword
523
Basic Inspection
523
Symptom Troubleshooting Item Table
524
No.1 Vehicle Does Not Move in
524
D, S, L Ranges, or in R Position
524
No.2 Vehicle Moves in N Position
524
No.3 Vehicle Moves in P Position
524
Disengage When P Is Disengaged
524
Or Parking Gear Does Not
524
No.4 Excessive Creep
524
No.5 no Creep at All
524
No.6 Low Maximum Speed and Poor Acceleration
524
Front and Rear Axles
543
Location Index
544
Front Axle/Drive Shaft Location Index
544
Rear Axle Location Index
545
General Procedures
545
Precaution (Front and Rear Axle
545
Front Axle
546
Wheel Hub, Steering Knuckle Pre-Inspection
546
Wheel Hub Bolt Replacement
546
Wheel Hub, Steering Knuckle Removal/Installation
547
Rear Axle
551
Wheel Hub, Hub Spindle Pre-Inspection
551
Wheel Hub, Hub Spindle Removal/Installation
552
Drive Shaft
554
Joint Shaft Pre-Inspection
554
Joint Shaft Removal/Installation
554
Joint Shaft Disassembly/Assembly
556
Drive Shaft Pre-Inspection
558
Drive Shaft Removal/Installation
559
Drive Shaft (Atx) Disassembly/Assembly
561
Drive Shaft (Mtx) Disassembly/Assembly
566
S Teering System
570
Location Index
571
Steering Location Index
571
Engine Speed Sensing Power Steering
572
Air Bleeding
572
Power Steering Fluid Inspection
573
Steering Wheel and Column Inspection
575
Steering Wheel and Column Removal/Installation
576
Steering Shaft Inspection
578
Steering Gear and Linkage Removal/Installation
579
Steering Gear and Linkage Disassembly
581
Steering Gear and Linkage Inspection
585
Steering Gear and Linkage Assembly
585
Power Steering Oil Pump Removal/Installation
591
Power Steering Oil Pump Disassembly/Assembly
591
General Procedures
572
Precaution (Steering
572
Advertisement
Mazda 6 2002 Workshop Manual (1187 pages)
Brand:
Mazda
| Category:
Automobile
| Size: 15.94 MB
Table of Contents
G Eneral Information
4
Table of Contents
4
How to Use this Manual
5
Range of Topics
5
Service Procedure
5
Symbols
7
Advisory Messages
7
Troubleshooting Procedure
8
Units
14
Fundamental Procedures
15
Protection of Vehicle
15
Preparation of Tools and Measuring Equipment
15
Special Service Tools
15
Oil Leakage Inspection
15
Disconnection of the Negative Battery Cable
16
Removal of Parts
16
Disassembly
16
Inspection During Removal, Disassembly
17
Arrangement of Parts
17
Cleaning of Parts
17
Reassembly
17
Adjustment
18
Rubber Parts and Tubing
18
Hose Clamps
19
Torque Formulas
19
Vise
19
Dynamometer
20
Sst
20
Installation of Radio System
20
Electrical System
21
Electrical Parts
21
Connectors
21
Electrical Troubleshooting Tools
25
Precautions before Welding
26
Jacking Positions ,Vehicle Lift (2 Supports),Safety Stands (Rigid Rack) Positions
27
Jacking Positions, Vehicle Lift (2 Supports) and Safety Stand (Rigid Rack) Positions
27
Towing
29
Towing Hooks
29
Identification Number Locations
31
Vehicle Identification Number(Vin
31
Engine Identification Number
31
New Standards
32
Abbreviations
34
Pre-Delivery Inspection
35
Scheduled Maintenance
36
Scheduled Maintenance Table
36
E Ngine
42
Location Index
43
Mechanical Location Index
43
Drive Belt
44
Drive Belt Inspection
44
Drive Belt Replacement
44
Drive Belt Auto Tensioner Inspection
45
Valve Clearance
45
Valve Clearance Inspection
45
Valve Clearance Adjustment
46
Compression Pressure
50
Compression Inspection
50
Timing Chain
51
Timing Chain Removal/Installation
51
Cylinder Head Gasket
59
Cylinder Head Gasket Replacement
59
Front Oil Seal
62
Front Oil Seal Replacement
62
Rear Oil Seal
66
Rear Oil Seal Replacement
66
Engine
67
Engine Removal/Installation
67
Engine Disassembly/Assembly
72
Variable Valve Timing
73
Variable Valve Timing Actuator Inspection
73
Variable Valve Timing Actuator Removal/Installation
73
Oil Control Valve (Ocv
74
Oil Control Valve (Ocv) Removal/Installation
74
Oil Control Valve (Ocv) Inspection
74
L Ubrication System
76
Location Index
77
Oil Pressure Inspection
78
Engine Oil
79
Engine Oil Inspection
79
Engine Oil Replacement
79
Oil Filter
81
Oil Filter Replacement
81
Oil Cooler
82
Oil Cooler Removal/Installation
82
Oil Pan
83
Oil Pan Removal/Installation
83
Oil Pump
85
Oil Pump Removal/Installation
85
C Ooling System
87
Location Index
88
Cooling System Service Warnings
89
Engine Coolant Level Inspection
89
Engine Coolant Replacement
89
Engine Coolant Leakage Inspection
90
Radiator Cap
91
Radiator Cap Inspection
91
Radiator
92
Radiator Removal/Installation
92
Thermostat
93
Thermostat Removal/Installation
93
Thermostat Inspection
94
Water Pump
94
Water Pump Removal/Installation
94
Fan Motor
95
Cooling Fan Removal/Installation
95
Cooling Fan Motor Removal/Installation
96
Cooling Fan Motor Inspection
97
F Uel and Emission Control Systems
98
Location Index
103
Emission System
103
Control System
104
U.K. Specs
104
Engine Tune-Up
105
Ignition Timing Inspection
105
Idle Speed Inspection
105
Idle Mixture Inspection
106
Intake-Air System
107
Vacuum Hose Routing Diagram
107
Intake-Air System Removal/Installation
107
Variable Air Duct (Vad) Shutter Valve Inspection (L3
109
Variable Air Duct (Vad) Control Solenoid Valve Inspection (L3
110
Variable Air Duct (Vad) Check Valve (One-Way) Inspection (L3
110
Idle Air Control (Iac) Valve Inspection
110
Variable Intake-Air System (Vis) Shutter Valve Actuator Inspection (L3
111
Variable Intake-Air System (Vis) Control Solenoid Valve Inspection (L3
111
Variable Tumble Control System (Vtcs) Shutter Valve Actuator Inspection
112
Variable Tumble Control Solenoid Valve Inspection
112
Accelerator Pedal Removal/Installation
113
Accelerator Cable Inspection/Adjustment
113
Fuel System
114
Before Repair Procedure
114
After Repair Procedure
114
Fuel Tank Removal/Installation
115
Fuel Tank Inspection
116
Nonreturn Valve Inspection
117
Fuel Line Pressure Inspection
117
Fuel Pump Unit Removal/Installation
119
Fuel Pump Unit Disassembly/Assembly
121
Fuel Pump Unit Inspection
122
Fuel Injector Removal/Installation
125
Fuel Injector Inspection
128
Pressure Regulator Inspection
131
Pulsation Damper Removal/Installation
131
Pulsation Damper Inspection
131
Exhaust System
132
Exhaust System Inspection
132
Removal/Installation
132
Charcoal Canister Inspection
135
Evaporative Gas Check Valve (One-Way) Inspection (L.h.D
135
Purge Solenoid Valve Removal/Installation
135
Purge Solenoid Valve Inspection
136
Egr Valve Removal/Installation
136
Egr Valve Inspection
137
Pcv Valve Inspection
138
Three-Way Catalytic Converter (Twc) Inspection
138
Emission System
135
Control System
140
Pcm Removal/Installation
140
European (L.H.D.) Specs
141
Pcm Inspection
142
Pcm Configuration
147
Intake Air Temperature (Iat) Sensor Inspection
147
Mass Air Flow (Maf) Sensor Inspection
148
Throttle Position (Tp) Sensor Inspection
148
Manifold Absolute Pressure (Map) Sensor Inspection
149
Engine Coolant Temperature (Ect) Sensor Removal/Installation
150
Engine Coolant Temperature (Ect) Sensor Inspection
150
Crankshaft Position (Ckp) Sensor Inspection
151
Crankshaft Position (Ckp) Sensor Removal/Installation
151
Camshaft Position (Cmp) Sensor Inspection
152
Knock Sensor Inspection
153
Knock Sensor Removal/Installation
153
Heated Oxygen Sensor (Ho2S) Inspection
153
Power Steering Pressure (Psp) Switchinspection
155
Clutch Switch Inspection
156
Neutral Switch Inspection
156
Barometric Pressure (Baro) Sensor Inspection
157
On-Board Diagnostic
158
Foreword
158
Obd Pending Trouble Codes
159
Obd Freeze Frame Data
159
Obd On-Board System Readiness Testf-62
159
Obd Diagnostic Monitoring Test Results
159
Obd Read/Clear Diagnostic Test Results
159
Obd Parameter Identification (Pid) Access
159
On-Board Diagnostic Test
159
Obd Drive Mode
161
Diagnostic Monitoring Test Results
162
After Repair Procedure
163
Dtc Confirmation Procedure
163
Koeo/Koer Self-Test
163
Dtc Table
164
Dtc P0010
167
Diagnostic Procedure
167
Dtc P0011
169
Dtc P0012
170
Dtc P0031
171
Dtc P0032
173
Dtc P0037
175
Dtc P0038
177
Dtc P0101
178
Dtc P0102
180
Dtc P0103
182
Dtc P0107
183
Dtc P0108
185
Dtc P0111
187
Dtc P0112
188
Dtc P0113
189
Dtc P0117
191
Dtc P0118
193
Dtc P0121
195
Dtc P0122
197
Dtc P0123
199
Dtc P0125
201
Dtc P0131, P0132
202
Dtc P0133
205
Dtc P0134
207
Dtc P0138
209
Dtc P0140
211
Dtc P0171
213
Dtc P0172
216
Dtc P0300
218
Dtc P0327
223
Dtc P0328
225
Dtc P0335
227
Dtc P0340
229
Dtc P0403
231
Dtc P0420
234
Dtc P0443
235
Dtc P0480
237
Dtc P0500
239
Dtc P0505
241
Dtc P0506
242
Dtc P0507
244
Dtc P0511
245
Dtc P0550
247
Dtc P0602
249
Dtc P0610
249
Dtc P0661
250
Dtc P0662
251
Dtc P0703
253
Dtc P0704
255
Dtc P0850
257
Dtc P1410
259
Dtc P1562
261
Dtc P2006
263
Dtc P2009
265
Dtc P2010
267
Dtc P2228
269
Dtc P2229
271
Dtc P2502
273
Dtc P2503
274
Dtc P2504
275
Engine Symptom Troubleshooting
278
Troubleshooting
278
Quick Diagnostic Chart
279
Fuses
283
No.3 will Not Crank
284
No.4 Hard to Start/Long Crank
286
No.5 Engine Stalls-After Start/At Idle
288
No.6 Cranks Normally but will Not Start
292
No.7 Slow Return to Idle
295
No.8 Engine Runs Rough/Rolling Idle
296
No.9 Fast Idle/Runs on
298
No.10 Low Idle/Stalls During Deceleration
299
No.11 Engine Stalls/Quits, Engine
301
No.12 Lack/Loss of Power
304
No.14 Poor Fuel Economy
308
No.15 Emission Compliance
310
No.16 High Oil Consumption/Leakage
311
No.17 Cooling System Concerns-Overheating
312
No.18 Cooling System Concerns-Runs Cold
313
No.19 Exhaust Smoke
314
No.20 Fuel Odor
315
(In Engine Compartment
315
No.21 Engine Noise
316
No.22 Vibration Concerns (Engine
317
No.23 A/C Does Not Work Sufficiently
317
No.24 A/C Is Always on or A/Ccompressor Runs Continuously
318
No.25 A/C Is Not Cut off under Wide Open Throttle Conditions
318
No.26 Exhaust Sulphur Smell
319
No.27 Constant Voltage
320
No.28 Spark Plug Condition
322
Intermittent Concern Troubleshooting
324
Engine Control System Operation Inspection
326
E Ngine Electrical System
337
Location Index
338
Charging System
339
Battery Removal/Installation
339
Battery Inspection
340
Battery Recharging
341
Generator Removal/Installation
342
Generator Inspection
343
Ignition System
344
Ignition Coil Removal/Installation
344
Ignition Coil Inspection
345
Spark Plug Removal/Installation
346
Spark Plug Inspection
347
High-Tension Lead Removal/Installation
347
Starting System
348
Starter Removal/Installation
348
Starter Inspection
349
C Lutch
350
Location Index
351
Clutch Location Index
351
General Procedures
352
Precaution (Clutch
352
Clutch Fluid
353
Clutch Fluid Inspection
353
Clutch Fluid Replacement
353
Clutch Pedal
354
Clutch Pedal Adjustment
354
Clutch Pedal Removal/Installation
355
GCC Specs
355
Clutch Master Cylinder
356
Clutch Master Cylinder Removal/Installation
356
Clutch Master Cylinder Disassembly/Assembly
357
Clutch Release Cylinder
358
Clutch Release Cylinder Removal/Installation
358
Clutch Release Cylinder Disassembly/Assembly
359
Clutch Unit
360
Clutch Unit Removal/Installation
360
Clutch Cover Inspection
362
Clutch Disc Inspection
363
Clutch Release Collar Inspection
363
Flywheel
364
Flywheel Inspection
364
M Anual Transaxle
365
Location Index
366
Manual Transaxle Location Index
366
Manual Transaxle
367
Transaxle Oil Inspection
367
Transaxle Oil Replacement
367
Oil Seal (Differential) Replacement
368
Vehicle Speedometer Sensor Removal/Installation
368
Vehicle Speedometer Sensor Inspection
369
Manual Transaxle Removal/Installation
369
Shift Mechanism
373
Shift Mechanism Removal/Installation
373
A Utomatic Transaxle
375
Location Index
378
Automatic Transaxle Location Index
378
Automatic Transaxle
380
Mechanical System Test
380
Road Test
383
Automatic Transaxle Fluid (Atf) Inspection
386
Automatic Transaxle Fluid (Atf) Replacement
387
Hold Switch Inspection
387
Hold Switch Removal/Installation
388
Transaxle Range (Tr) Switch Inspection
388
Transaxle Range (Tr) Switch Removal/Installation
389
Transaxle Range (Tr) Switch Adjustment
392
Transaxle Fluid Temperature (Tft) Sensor Inspection
393
Transaxle Fluid Temperature (Tft) Sensor Removal/Installation
394
Oil Pressure Switch Removal/Installation
397
Input/Turbine Speed Sensor Inspection
397
Input/Turbine Speed Sensor Removal/Installation
398
Vehicle Speedometer Sensor (Vss) Inspection
398
Vehicle Speedometer Sensor (Vss) Removal/Installation
400
Solenoid Valve Inspection
400
Solenoid Valve Removal/Installation
402
Pcm Inspection
403
Pcm Removal/Installation
403
Automatic Transaxle Removal/Installation
403
Oil Seal Replacement
407
Control Valve Body Removal
408
Control Valve Body Installation
409
Oil Cooler Flushing
410
Oil Cooler Removal/Installation
413
Oil Cooler Disassembly/Assembly
415
Drive Plate Removal/Installation
417
Automatic Transaxle Shift Mechanism
419
Shift-Lock Inspection
419
Key Interlock Inspection
419
Interlock Cable Inspection
419
Selector Lever Inspection
419
Selector Cable Adjustment
420
Selector Lever Removal/Installation
420
Selector Lever Disassembly/Assembly
425
On-Board Diagnostic
426
Foreword
426
Automatic Transaxle On-Board Diagnostic Function
426
After Repair Procedure
426
Dtc Table
427
Dtc P0500
429
Dtc P0706
431
Dtc P0707
432
Dtc P0708
434
Dtc P0711
437
Dtc P0712
438
Dtc P0713
439
Dtc P0715
442
Dtc P0731
444
Dtc P0732
445
Dtc P0733
447
Dtc P0734
449
Dtc P0741
451
Dtc P0742
452
Dtc P0745
454
Dtc P0751
456
Dtc P0752
457
Dtc P0753
459
Dtc P0756
461
Dtc P0757
463
Dtc P0758
464
Dtc P0761
467
Dtc P0762
469
Dtc P0763
470
Dtc P0766
473
Dtc P0767
474
Dtc P0768
476
Dtc P0771
478
Dtc P0772
479
Dtc P0773
481
Dtc P0841
483
Pid/Data Monitor Inspection
484
Troubleshooting
486
Foreword
486
Basic Inspection
486
Symptom Troubleshooting Item Table
487
No.1 Vehicle Does Not Move in
487
Or Parking Gear Does Not
487
Mazda 6 2002 Bodyshop Manual (116 pages)
Brand:
Mazda
| Category:
Automobile
| Size: 5.82 MB
Table of Contents
G Eneral Information
4
Table of Contents
4
How to Use this Manual
5
How to Read Efficient Replacement of Body Panels
5
How to Read Body Diminsions
6
Service Precautions
8
Efficient Replacement of Body Panels
10
Efficient Removal of Body Panels
10
Installation Preparations
11
Efficient Installation of Body Panels
12
After-Installation Rust Proofing, Noise and Vibration Insulating
15
P Anel Replacement
22
Panel Replacement
23
Shroud Upper Reinforcement Removal
23
Shroud Upper Rainforcement Installation
24
Cowl Side Reinforcement and Cowl Upper Plate Removal
25
Cowl Side Reinforcement and Cowl Upper Plate Installation
26
Apron Reinforcement Assembly Removal
27
Apron Reinforcement Assembly Installation
28
Wheel Apron Panel Assembly Removal
29
Wheel Apron Panel Assembly Installation
30
Front Side Frame Removal
31
Front Side Frame Installation
32
Front Pillar Removal
33
Front Pillar Installation
35
Center Pillar Removal
37
Center Pillar Installation
38
Rear Fender Panel Removal
39
Rear Fender Panel Installation
41
Side Sill Panel Removal
43
Side Sill Panel Installation
44
Rear End Panel Removal
45
Rear End Panel Installation
47
Rear Fender Rain Rail and Corner Plate Removal
49
Rear Fender Rain Rail and Corner Plate Installation
51
Rear Floor Pan Removal
53
Rear Floor Pan Installation
54
Floor Side Panel Removal
55
Floor Side Panel Installation
57
Rear Side Frame (Partial Cutting) Removal
59
Rear Side Frame (Partial Cutting) Installation
60
Roof Panel Removal
61
Roof Panel Installation
63
Water-Proof and Rust Preventive
65
Water-Proof and Rust Preventive
66
Water-Proof and Rust Preventive Treatment
66
Body Sealing
66
Under Coating
69
Chipping-Resistant Coating
70
Rust Preventive Treatment
71
Advertisement
Advertisement
Related Products
Mazda 6 2006
Mazda 6 2003
Mazda 6 2008
Mazda 6 2011
Mazda 6 2016
MAZDA 6 20014
Mazda 6 2017
Mazda 626 1989
Mazda 626 MX-6 1989
Mazda 626 1994
Mazda Categories
Automobile
Automobile Accessories
Car Navigation system
Remote Starter
Car Video System
More Mazda Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL