Mazda 1990 323 Workshop Manual Supplement page 146

1990 mazda 323 4-wheel drive workshop manual supplement
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J3
TRANSAXLE
AND TRANSFER
UNIT
03UOJ2-053
VW
W-U
(REVERSE)
03UOJ3-121
(FOUR
PLACES;
1
03UOJ2-05
A
03UOJ2-057
J3-68
Bearing
inner race (Primary shaft end)
1. Install the new bearing inner race with the SST.
Note
l
Press to 19,620 N (2,000 kg, 4,400 lb).
3rd gear, synchronizer
ring (3rd) and clutch hub
assembly (3rd/4th)
Note
l
The size of the lst, 2nd, 3rd, and 4th synchronizer
rings are the same. Be careful when installing them.
The 2nd gear ring has the larger cut-out as shown
in the illustration.
l
Align the synchronizer
ring grooves
and clutch
housing
hub keys when installing.
1. Install the 3rd gear, synchronizer ring (3rd), and clutch hub
assembly (3rd/4th) with the SST.
Note
l
Press to 19,620 N (2,000 kg, 4,400 lb).
Synchronizer
ring (4th), 4th gear, and bearing inner race
1. Install the synchronizer ring (4th), 4th gear, and bearing in-
ner race with the SST.
Note
l
Press to 19,620 N (2,000 kg, 4,400 lb).
2. Measure the clearance between the 3rd gear and 2nd gear.
Clearance:
0.05-0.20mm
(0.002-0.006
in)
Maximum : 0.25mm (0.010 in)

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