Mazda 1990 323 Workshop Manual Supplement page 99

TRANSAXLE AND TRANSFER UNIT
53
1. Clutch release bearing
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-22
2. Clutch release fork
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-22
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3. Differential lock set bolt
4. Differential lock switch
5. Differential lock motor
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-22
6. Speedometer assembly
7. Rear cover
8. Locknut
9. Spacer
10. Locknut
11. Primary reverse synchronizer gear
Inspect gear teeth for damage, wear, and
cracks
12. Synchronizer ring
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
13. Secondary reverse synchronizer gear
Inspect gear teeth for damage, wear, and
cracks
14. Shift fork
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-23
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-46
15. Clutch hub assembly
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-23
Inspection ,,.,...,,,,,.,.,,.,,...,....,,..,. page J3-45
16. Synchronizer ring
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
17. Primary 5th gear
Inspection.. . . . . . . . . . . . . . . , . . , . . . . . . . . , , , . , . page J3-45
18. Secondary 5th gear
Inspect gear teeth for damage, wear, and
cracks
19. Gear sleeve
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
20. Interlock plate
21, Interlock pins
22. Neutral switch
23. Back-up light switch
24. Top cover assembly
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-23
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-3 I
Assembly . . . . . . . . . . . . . . . , . ".. . . . . . . . , . . . . . . page J3-62
25. Steel balls and springs
26. Lock bolt
27. Transaxle case assembly
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-23
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-28
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-70
28. Interlock pin
29. Reverse idler gear shaft assembly
30. Reverse idler gear
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . ,,,.,.. page J3-45
31. Reverse idler gear support
32. Reverse idler gear shaft
33. Bolt
34. Steel ball, spring, and bolt
35. Shift rod assembly
36. Shift rod end
37. Shift rod
38. Primary shaft assembly
Disassembly Note.. . . . . . . . . . . . . . . . . . . . page J3-24
Disassembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-33
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-64
39. Secondary shaft assembly
Disassembly Note . ..* . . . . . . . . . . . . . . . . . page J3-35
Disassembly ,,..,.,,,,,...,,,,,.,..,....,. page J3-24
Assembly .,....,.,,.......,........,....... page J3-67
40. Shift fork assembly (3rd/4th)
41, Shift fork assembly (1 st/2nd)
42. Shift gate
43. Front and center differential assembly
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-24
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-38
Assembly . . . . . ,..... . . . . , . , . , . . . . . , . . . . . . . page J3-58
44. Idler gear assembly
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-40
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-56
45. Center differential lock shift fork
Disassembly ,,.,,,..,,,,,,,.,,,,...l.I.... page J3-38
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-58
46. Shift fork (3rd/4th)
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
47. Shift rod (3rd/4th)
48. Shift rod end
49. Shift fork (1 st/2nd)
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
50. Shift rod (lst/2nd)
51. Dynamic damper assembly
52. Transfer carrier assembly
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-42
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-50
53. Clutch housing assembly
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-28
Assembly , . . . . . . . , , . . . . . , . , , . . . . . . , ., . . . . . . page J3-70
54. O-ring
55. Speedometer driven gear
56. Oil seal
Disassembly Note . . . . . . . . . . . . . . . . . . . . . page J3-25
On-vehicle . . . . 1 ,........,,.........,....... page J3-25
57. Speedometer sleeve
58. Synchronizer key spring
59. Clutch hub sleeve
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J3-45
60. Synchronizer key
61. Clutch hub
03UOJ3-028
J3-21