User Manuals: Still 6222 Electric Forklift Truck

Manuals and User Guides for Still 6222 Electric Forklift Truck. We have 2 Still 6222 Electric Forklift Truck manuals available for free PDF download: Original Instructions Manual

Still 6222 Original Instructions Manual

Still 6222 Original Instructions Manual (540 pages)

Electric truck

Brand: Still | Category: Trucks | Size: 56 MB

Table of Contents

Table of Contents
5
1 Foreword

17
- Your Truck
  18
- Description of the Truck
  18
- General
  20
- CE Labelling
  21
- Explosion Protection Notice
  22
- EC Declaration of Conformity in Accordance with Machinery Directive
  23
- Accessories
  24
- Labelling Points
  26
- Nameplate
  30
- Production Number
  30
- Stvzo (Road Traffic Licensing Regulations) Information
  31
- Nameplate of the Pressure-Tight Housing
  32
- Nameplate of the Battery
  33
- Diagnostic Interface
  35
- Using the Truck
  36
- Basic Information on Explosion Protection
  36
- Commissioning
  38
- Proper Use
  39
- Proper Use During Towing
  40
- Improper Use
  40
- Place of Use
  42
- Parking in Temperatures below -10°C
  44
- Using Working Platforms
  44
- Information about the Documentation
  46
- Scope of the Documentation
  46
- Supplementary Documentation
  47
- Issue Date and Topicality of the Operating Instructions
  48
- Copyright and Trademark Rights
  48
- Explanation of Signal Terms Used
  48
- List of Abbreviations
  49
- Definition of Directions
  51
- Schematic Views
  51
- Environmental Considerations
  53
- Packaging
  53
- Disposal of Components and Batteries
  53
2 Safety

55
- Definition of Responsible Persons
  56
- Operating Company
  56
- Competent Person for Explosion Protection Checks
  57
- Drivers
  58
- Basic Principles for Safe Operation
  60
- Insurance Cover on Company Premises
  60
- Modifications and Retrofitting
  60
- Changes to the Overhead Guard and Roof Loads
  62
- Warning Regarding Non-Original Parts
  62
- Damage, Defects and Misuse of Safety Systems
  63
- Tyres
  64
- Medical Equipment
  65
- Exercise Caution When Handling Gas Springs and Accumulators
  66
- Length of the Fork Arms
  66
- Residual Risk
  68
- Residual Dangers, Residual Risks
  68
- Special Risks Associated with Using the Truck and Attachments
  70
- Overview of Hazards and Countermeasures
  72
- Danger to Employees
  74
- Safety Tests
  76
- Carrying out Regular Inspections on the Truck
  76
- Explosion-Protection Checks
  77
- Testing the Electrical System
  78
- Insulation Testing
  78
- Safety Regulations for Handling Consumables
  80
- Permissible Consumables
  80
- Oils
  80
- Hydraulic Fluid
  81
- Battery Acid
  82
- Disposal of Consumables
  83
- Emissions
  84
3 Overviews

87
- Overview
  88
- Driver's Compartment
  90
- Shelves
  92
- Operating Devices and Display Elements
  94
- Display-Operating Unit "STILL Easy Control
  94
- Explosion-Protection Warning Lights
  96
- Battery Isolating Switch
  96
- Emergency off Switch
  98
- Reset Button
  98
- Multi-Lever Operation
  99
- Double Mini-Lever
  100
- Triple Mini-Lever
  102
- Quadruple Mini-Lever
  104
- Fingertip
  106
- Joystick 4Plus
  107
- Travel Direction Selector and Indicator Module (Variant)
  108
4 Operation

109
- Checks and Tasks before Daily Use
  110
- Visual Inspections and Function Checking
  110
- Climbing into and out of the Truck
  113
- Safety Information Regarding Electrostatic Charge
  115
- Adjusting the Driver's Seat and Armrest
  115
- Adjusting the Steering Column
  115
- Adjusting the Swivelling Display-Operating Unit
  116
- Switching on the Battery Isolating Switch
  117
- Unlock the Emergency off Switch
  118
- Checking the Emergency off Function
  118
- Operating the Signal Horn
  119
- Operating the Pneumatic Signal Horn
  119
- Using the Driver's Cab
  120
- Checking the Brake System for Correct Function
  122
- Warming up the Hydraulic Oil at Cold Ambient Temperatures
  124
- Checking the Steering System for Correct Function
  125
- Driver's Seat
  126
- Adjusting the Driver's Seat
  126
- Seat Belt
  130
- Adjusting the Armrest
  134
- Switching on
  135
- Switching on Using the Key Switch
  135
- Switching on Via Push Button (Variant)
  136
- Display-Operating Unit
  138
- Operating the Display-Operating Unit
  138
- Access Authorisation with PIN Code (Variant)
  139
- Access Authorisation for the Fleet Manager (Variant)
  141
- Description of the Pre-Shift Check (Variant)
  145
- Process
  146
- All Questions
  147
- Defining the Question Sequence
  149
- Displaying the History
  150
- Defining the Shift Start
  152
- Resetting the Truck Restrictions
  156
- Driver Profiles
  159
- Driver Profiles (Variant)
  159
- Selecting Driver Profiles
  159
- Creating Driver Profiles
  161
- Renaming Driver Profiles
  163
- Deleting Driver Profiles
  166
- Lighting
  168
- Meaning of the Symbols
  168
- Driving Lights
  169
- Working Spotlights
  170
- Working Spotlight for Reverse Travel (Variant)
  171
- Turn Indicators
  171
- Hazard Warning System
  173
- Stvzo Equipment
  174
- Rotating Beacon
  175
- STILL Safetylight (Variant)
  176
- Warning Zone Light (Variant)
  177
- Tilt-Angle-Dependent Assistance Systems
  178
- Mast Tilt Angle Display
  178
- Tilt End Stop Damping
  178
- Automatic Mast Vertical Positioning (Variant)
  178
- Calibrating the Automatic Mast Vertical Positioning
  178
- Function Checking of the Automatic Mast Vertical Positioning Function (Variant)
  180
- Load-Dependant Assistance Systems
  184
- Overload Detection (Variant)
  184
- Dynamic Load Control 1
  185
- Dynamic Load Control 2
  186
- Load Measurement (Variant)
  188
  - Calibrating the Load Measurement
    189
  - Precision Load Measurement (Variant)
    191
  - Tare Function
    193
  - Total Load (Variant)
    195
  - Efficiency and Drive Modes
    198
  - Blue-Q (Variant)
    198
  - Switching Blue-Q on and off
    200
  - Configuring Blue-Q
    201
  - STILL Classic and Sprint Mode
    201
  - Driving
    203
  - Safety Regulations When Driving
    203
  - Roadways
    205
  - Selecting Drive Programmes 1 to
    208
  - Selecting Drive Programme a or B
    208
  - Configuring Drive Programmes a and B
    209
  - Selecting the Drive Direction
    211
  - Actuating the Drive Direction Switch with the Multiple-Lever Version
    212
  - Actuating the Drive Direction Switch with the Mini-Lever Version
    212
  - Actuating the Drive Direction Switch with the Fingertip Version
    212
  - Joystick 4Plus Version
    213
  - Indicator Module Version
    214
  - Starting Drive Mode
    214
  - Starting Drive Mode, Dual Pedal Version (Variant)
    216
  - Operating the Service Brake
    218
  - Parking Brake
    219
  - Applying the Mechanical Parking Brake
    220
  - Actuating the Electric Parking Brake (Variant)
    222
  - Malfunctions in the Electric Parking Brake
    226
  - Steering
    231
  - Reducing Speed When Turning (Curve Speed Control)
    232
  - Speed Reduction When the Fork Carriage Is Raised (Variant)
    233
  - Speed Reduction When the Cab Door Is Open
    233
  - Speed Limitation (Variant)
    234
  - Cruise Control (Variant)
    236
  - Parking
    241
  - Parking the Truck Securely and Switching It off
    241
  - Wheel Chock (Variant)
    244
- Lifting
  245
- Lifting System Variants
  245
- Lift Mast Versions
  245
- Operating Devices for the Lifting System
  247
- Controlling the Lifting System Using Multi-Lever Operation
  249
- Controlling the Lifting System Using a Double Mini-Lever
  251
- Controlling the Lifting System Using a Triple Mini-Lever
  253
- Controlling the Lifting System Using a Quadruple Mini-Lever
  255
- Controlling the Lifting System Using the Fingertip
  255
- Controlling the Lifting System Using the Joystick 4Plus
  258
- Dynamics of the Hydraulic Movements
  260
- Selecting Load Programs 1 to
  261
- Fork Wear Protection (Variant)
  262
- Changing the Fork Arms
  263
- Fork Extension (Variant)
  266
- Operation with Reversible Fork Arms (Variant)
  268
- Malfunctions During Lifting Mode
  270
- Hydraulic Blocking Function
  271
- Handling Loads
  273
- Safety Regulations When Handing Loads
  273
- Before Picking up a Load
  274
- Picking up Loads
  275
- Danger Area
  276
- Transporting Pallets
  277
- Transporting Suspended Loads
  278
- Transporting Swinging Loads
  279
- Picking up a Load
  283
- Transporting Loads
  287
- Shake Function (Variant)
  288
- Setting down a Load
  292
- Driving on Ascending and Descending Gradients
  293
- Driving Onto Lifts
  294
- Driving on Loading Bridges
  296
- Depressurising the Hydraulic System
  297
- Need to Depressurise the Hydraulic System
  297
- Wizard for Depressurising the Hydraulic System
  298
- Depressurising the Hydraulic System Using Multi-Lever Operation
  300
- 6Th Function
  301
- Depressurising the Hydraulic System Using a Double Mini-Lever
  302
- 5 Th Function
  
  307
Maintenance

455
6 Technical Data

497

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Still 6222 Original Instructions Manual

Still 6222 Original Instructions Manual (454 pages)

Electric truck Cat. 2GD/3GD For use in potentially explosive areas

Brand: Still | Category: Forklifts | Size: 39 MB

Table of Contents

Table of Contents
5
1 Foreword

15
- Your Truck
  16
- Description of the Truck
  16
- General
  19
- CE Labelling
  19
- Explosion Protection Notice
  20
- EC Declaration of Conformity in Accordance with Machinery Directive
  21
- Accessories
  22
- Labelling Points
  24
- Nameplate
  27
- Nameplate of the Pressure-Tight Housing
  28
- Production Number
  28
- Stvzo (Road Traffic Licensing Regulations) Information
  29
- Nameplate of the Battery
  30
- Diagnostic Interface
  32
- Using the Truck
  32
- Basic Information on Explosion Protection
  32
- Commissioning
  35
- Proper Use
  35
- Proper Use During Towing
  36
- Improper Use
  36
- Place of Use
  38
- Parking in Temperatures below -10°C
  40
- Using Working Platforms
  41
- Information about the Documentation
  42
- Scope of the Documentation
  42
- Supplementary Documentation
  43
- Issue Date and Topicality of the Operating Instructions
  44
- Copyright and Trademark Rights
  44
- Explanation of Signal Terms Used
  44
- List of Abbreviations
  45
- Definition of Directions
  47
- Schematic Views
  47
- Environmental Considerations
  49
- Packaging
  49
- Disposal of Components and Batteries
  49
2 Safety

51
- Definition of Responsible Persons
  52
- Operating Company
  52
- Competent Person for Explosion Protection Checks
  53
- Drivers
  54
- Basic Principles for Safe Operation
  56
- Insurance Cover on Company Premises
  56
- Modifications and Retrofitting
  56
- Changes to the Overhead Guard and Roof Loads
  58
- Warning Regarding Non-Original Parts
  58
- Damage, Defects and Misuse of Safety Systems
  59
- Tyres
  60
- Medical Equipment
  62
- Exercise Caution When Handling Gas Springs and Accumulators
  62
- Length of the Fork Arms
  63
- Residual Risk
  64
- Residual Dangers, Residual Risks
  64
- Special Risks Associated with Using the Truck and Attachments
  66
- Overview of Hazards and Countermeasures
  68
- Danger to Employees
  71
- Safety Tests
  72
- Carrying out Regular Inspections on the Truck
  72
- Explosion-Protection Checks
  73
- Testing the Electrical System
  74
- Insulation Testing
  74
- Safety Regulations for Handling Consumables
  76
- Permissible Consumables
  76
- Oils
  76
- Hydraulic Fluid
  77
- Battery Acid
  78
- Disposal of Consumables
  79
- Emissions
  80
3 Overviews

83
- Overview
  84
- Driver's Compartment
  86
- Shelves
  88
- Operating Devices and Display Elements
  90
- Display/Control Unit "STILL Easy Control
  90
- Explosion-Protection Warning Lights
  92
- Battery Isolating Switch
  92
- Emergency off Switch
  94
- Reset Button
  94
- Multi-Lever Operation
  95
- Double Mini-Lever
  96
- Triple Mini-Lever
  97
- Quadruple Mini-Lever
  98
- Fingertip
  99
- Joystick 4Plus
  100
- Mini-Console
  101
4 Operation

103
- Checks and Tasks before Daily Use
  104
- Visual Inspections and Function Checking
  104
- Climbing into and out of the Truck
  108
- Safety Information Regarding Electrostatic Charge
  109
- Adjusting the Driver's Seat
  110
- Seat Belt
  115
- Adjusting the Armrest
  118
- Adjusting the Steering Column
  119
- Switching on the Battery Isolating Switch
  119
- Unlock the Emergency off Switch
  121
- Checking the Emergency off Function
  121
- Operating the Signal Horn
  122
- Operating the Pneumatic Signal Horn
  123
- Using the Driver's Cab
  123
- Checking the Brake System for Correct Function
  126
- Checking the Steering System for Correct Function
  129
- Checking the Automatic Mast Vertical Positioning (Variant) for Correct Function
  129
- Switching on
  130
- Switching on Using the Key Switch
  130
- Switching on Via Push Button (Variant)
  132
- Display-Operating Unit
  133
- Access Authorisation with PIN Code (Variant)
  133
- Access Authorisation for the Fleet Manager (Variant)
  134
- Lighting
  135
- Meaning of the Symbols
  135
- Driving Lights
  136
- Working Spotlights
  137
- Working Spotlight for Reverse Travel (Variant)
  138
- Turn Indicators
  138
- Hazard Warning System
  139
- Rotating Beacon
  140
- STILL Safetylight (Variant)
  141
- Warning Zone Light (Variant)
  142
- Efficiency and Drive Modes
  143
- Blue-Q (Variant)
  143
- Switching Blue-Q on and off
  145
- STILL Classic and Sprint Mode
  145
- Traction
  147
- Safety Regulations When Driving
  147
- Roadways
  149
- Selecting Drive Programmes 1 to 3
  153
- Selecting Drive Programme a or B
  154
- Configuring Drive Programmes a and B
  154
- Selecting the Drive Direction
  156
- Actuating the Drive Direction Switch, Multiple-Lever Version
  157
- Actuating the Drive Direction Switch, Mini-Lever Version
  157
- Actuating the Drive Direction Switch, Fingertip Version
  158
- Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
  158
- Actuating the Drive Direction Switch, Mini-Console Version
  159
- Starting Drive Mode
  159
- Starting Drive Mode, Dual Pedal Version (Variant)
  161
- Operating the Service Brake
  164
- Applying the Mechanical Parking Brake
  165
- Steering
  167
- Reducing Speed When Turning (Curve Speed Control)
  168
- Speed Reduction When the Fork Carriage Is Raised (Variant)
  169
- Speed Reduction When the Cab Door Is Open
  169
- Speed Restriction (Variant)
  170
- Parking
  172
- Parking the Truck Securely and Switching It off
  172
- Wheel Chock (Variant)
  175
- Lifting
  176
- Lifting System Variants
  176
- Lift Mast Versions
  176
- Operating Devices for the Lifting System
  178
- Controlling the Lifting System Using Multi-Lever Operation
  180
- Controlling the Lifting System Using a Double Mini-Lever
  182
- Controlling the Lifting System Using a Triple Mini-Lever
  184
- Controlling the Lifting System Using a Quadruple Mini-Lever
  186
- Controlling the Lifting System Using the Fingertip
  188
- Controlling the Lifting System Using the Joystick 4Plus
  189
  - Dynamics of the Hydraulic Movements
    191
  - Selecting Load Programs 1 to 3
    192
  - Changing the Fork Arms
    193
  - Fork Extension (Variant)
    196
  - Operation with Reversible Fork Arms (Variant)
    199
  - Malfunctions During Lifting Mode
    200
  - Hydraulic Blocking Function
    202
  - Handling Loads
    203
  - Safety Regulations When Handing Loads
    203
  - Before Picking up a Load
    204
  - Picking up Loads
    205
  - Danger Area
    206
  - Transporting Pallets
    207
  - Transporting Suspended Loads
    208
  - Picking up a Load
    209
  - Transporting Loads
    212
  - Shake Function (Variant)
    213
  - Setting down a Load
    217
  - Driving on Ascending and Descending Gradients
    218
  - Driving on Lifts
    219
  - Driving on Loading Bridges
    221
  - Dynamic Load Control
    222
  - Description
    222
  - Reduction of Dynamics According to the Load Weight
    223
  - Silent Lift" Fork Wear Protection (Variant)
    223
  - Lift Mast Vertical Position (Variant)
    224
  - Lift Mast Tilt Angle Display (Variant)
    225
  - Overload Detection (Variant)
    225
  - Speed Reduction When the Fork Carriage Is Raised (Variant)
    226
  - Load Measurement (Variant)
    226
  - Tare Function (Variant)
    227
  - Precision Load Measurement (Variant)
    229
  - Total Load (Variant)
    231
  - Attachments
    234
  - Fitting Attachments
    234
  - Depressurising the Hydraulic System
    237
  - General Instructions for Controlling Attachments
    243
  - Controlling Attachments Using Multi-Lever Operation
    245
  - Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function
    247
  - Controlling Attachments Using a Double Mini-Lever
    249
  - Controlling Attachments Using the Double Mini-Lever and the 5Th Function
    251
- Controlling Attachments Using a Triple Mini-Lever
  253
- Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
  254
- Controlling Attachments Using a Quadruple Mini-Lever
  256
- Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
  258
- Controlling Attachments Using the Fingertip
  259
- Controlling Attachments with Fingertip and the 5Th Function
  261
- Controlling Attachments Using the Joystick 4Plus
  263
- Controlling Attachments with Joystick 4Plus and the 5Th Function
  265
- Clamp Locking Mechanism (Variant)
  266
- Picking up a Load Using Attachments
  269
- Auxiliary Equipment
  270
- General Note
  270
- Fleetmanager (Variant)
  270
- Shock Recognition (Variant)
  270
- Driver Restraint Systems (Variants)
  270
- Actuating the Windscreen Wipers and Windscreen Washers (Variant)
  271
- Filling the Washer System
  273
- Ceiling Sensor (Variant)
  273
- Cab
  279
- Opening and Closing the Cab Door
  279
- Opening and Closing the Side Window
  280
- Turning the Interior Lighting on or off (Variant)
  281
- Heating System (Variant)
  281
- Air Conditioning (Variant)
  284
- Operating the Rear Window Heating
  285
- Clipboard (Variant)
  286
- Sun Visor and Sun Blind
  287
- Trailer Operation
  287
- Safety Information for Trailer Operation
  287
- Towed Load
  288
- Coupling Pin in the Counterweight
  289
- Tow Coupling RO*244
  291
- Towing Trailers
  295
- Cold Store Application
  296
- Display Messages
  300
- Behaviour When the Explosion-Protection Warning Lights Are Illuminated
  300
- Messages
  302
- Messages about Operation
  302
- Messages about the Truck
  307
  - Procedure in Emergencies
    310
  - Emergency Shutdown
    310
  - Automatic Emergency Shutdown
    311
  - Procedure if Truck Tips over
    313
  - Emergency Hammer
    314
  - Emergency Lowering
    315
  - Towing
    316
  - Connecting and Disconnecting the Battery Male Connector
    319
  - Connecting the Battery Male Connector
    319
  - Disconnect the Battery Male Connector
    321
  - Handling the Battery
    324
  - Safety Regulations for Handling the Battery
    324
  - Maintaining the Battery
    329
  - Checking the Battery Condition, Acid Level and Acid Density
    330
  - Checking the Battery Charge Status
    332
  - Charging the Lead-Acid Battery
    332
  - Equalising Charging to Preserve the Battery Capacity
    336
  - Replacing and Transporting the Battery
    338
  - General Information on Replacing the Battery
    338
  - Changing to a Different Battery Type
    339
  - Opening/Closing the Battery Door
    340
  - Replacing the Battery Using a Truck
    343
  - Replacing the Battery Using a Lift Truck and a Battery Change Frame
    348
  - Transporting the Lead-Acid Battery by Crane
    355
  - Cleaning the Truck
    356
  - Note on Flame Proof Enclosures
    356
  - Cleaning the Electrical System
    358
  - Cleaning Load Chains
    359
  - Cleaning the Windows
    360
  - After Cleaning
    360
  - Transporting the Truck
    361
  - Transport
    361
  - Crane Loading
    363
  - Decommissioning
    364
  - Safety Information for Shutting down and Restarting
    364
  - Decommissioning and Storing the Truck
    365
  - Use after Storage or Decommissioning
    367
5 Maintenance

369
6 Technical Data

411

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