User Manuals: Henny Penny FlexFusion FPG-221 Combi Oven

Manuals and User Guides for Henny Penny FlexFusion FPG-221 Combi Oven. We have 8 Henny Penny FlexFusion FPG-221 Combi Oven manuals available for free PDF download: Service Instructions Manual, Operator's Manual, Maintenance Instruction, Additional Installation, Operation And Maintenance Instructions, Technical Bulletin

Henny Penny FlexFusion FPG-221 Service Instructions Manual

Henny Penny FlexFusion FPG-221 Service Instructions Manual (130 pages)

GAS PLATINUM COMBI G2

Brand: Henny Penny | Category: Oven | Size: 5 MB

Table of Contents

Table of Contents
3
1 Password Overview
7
2 Introduction
8
About this Manual
8
Warranty
8
3 Safety Instructions
9
4 Opening and Closing the Unit
10
Control Panel
10
Side Wall
11
5 Service Menu - Appliance Test
12
Service Menu
12
Access to Service Area
12
Service Menu Overview
12
Appliance Information
13
Status Overview
14
Combidoctor
15
Relay Test
17
Waveclean Test
18
100°C + Core Temperature Calibration
20
Dynasteam Test
25
Emptying the Water
26
Data and Time
27
Setting the Set-Up Height
27
Audio Settings
28
Select Signal Tones
28
Log Data Export
28
Software Update
29
Importing Additional Content
29
Restoring Data
29
Backing up Data
30
Water Filter Maintenance
30
Importing Contact Data
31
Setting Units
31
Settings Parameters
31
Selecting Parameters
32
Changing Parameters
32
Parameter Overview
32
Backing up the SD Card
34
Restoring the SD Card
34
Background Lighting
34
Hour Meter
34
Reset Contamination
35
6 Status Overview Direct Access
36
7 Software
37
Opening the Basic Settings Menu
37
Software Update
38
Importing Additional Content
39
Importing the Manufacturer's Cookbook
40
8 Trade Show Mode
42
Connecting the Unit
42
9 Electronics
43
Block Diagram for the Control
43
Control Board
44
Additional Circuit Board
47
Safety Overview
48
10 Gas Technology
49
Basic Principles
49
CO2 Setting
50
Converting the Gas Type
56
Checking the Connection Pressure
59
Checking the Offset Pressure
60
11 Grease Collection System (Option)
62
Description of Operation
62
Component Overview Grease Collection System
63
Circuit Diagram Overview Grease Collection System
65
Cleaning and Maintenance
65
12 Fault Messages & Troubleshooting
67
Symbols for Errors
67
Emergency Operation
68
Temperature Sensor Area
69
Cooking Chamber Sensor Faulty (694,695)
69
Upper Cooking Chamber Sensor Faulty (696, 728)
70
Lower Cooking Chamber Sensor Faulty (697, 729)
71
Core Temperature Sensor Fault (699, 700)
72
Vapour Sensor Fault (710)
73
Risk of Frost (TMP_ID72, MMI_ID51)
74
Excess Temperature in the Cooking Chamber (ID18, ID73)
75
Motor Area
76
Overview
76
Safety Limiter Triggered (1480, MMI_ID80)
78
Safety Limiter Triggered. Cooking Program was Cancelled (1479)
79
Fan Faulty. Operation Not Possible (1481)
82
Fan Faulty. Cooking Program was Cancelled (701)
85
Overtemperature Fan Motor (FAN_ID6)
87
Fan Fault (FAN_ID23)
88
Motor System Faulty (FAN_ID27)
89
Water Area
90
Water Pressure too Low (709)
90
The Water Pressure Is too Low; Cleaning Has Been Paused
92
Electronics / Control Area
93
SOF_ID22: E-Fuse Has Triggered
93
SOF_ID35: Power Supply Voltage Critical
94
Increased Temperature of the Electronics (MMI_ID53, MMI_ID54)
95
Excessive Temperature of the Electronics (MMI_ID50)
97
The Nfctag Is Not Present (1520)
99
CAN Connection Faulty
99
5007: Not Enough Storage Space for Software Update
99
5008: no New Version Found
99
5009: the Application Could Not be Started. Application will be Restarted
101
5010: Application Could Not be Started. Restore Configuration Backup
102
5013: Application Could Not be Restored
102
5027: the Application Can Not be Started. Perform Software Update
102
Device was Restarted after a Power Failure
102
Door Is Open. Cooking Program was Stopped
103
The Battery of the MMI Must be Replaced (1478)
104
SA_ID4: Error in Dehumidification Control
105
Gas Area
105
No Gas (OTH_ID1)
105
No Gas (Top)(OTH_ID2)
107
No Gas (Bottom)(OTH_ID3)
107
No Flame (OTH_ID4)
107
No Flame (Top)(OTH_ID5)
107
No Flame (Bottom)(OTH_ID6)
108
Gas Blower Fault (OTH_ID7)
108
Error Gas Blower (Top)(OTH_ID8)
108
Error Gas Blower (Bottom)(OTH_ID9)
108
Communication Fault Ignition Electronics (OTH_ID25)
109
Communication Fault Ignition Electronics (Top)(OTH_ID26)
109
Communication Fault Ignition Electronics (Bottom)(OTH_ID27)
110
Gas Error (GAS_ID12)
111
Flame Fault While Running (GAS_ID13)
111
Gas Solenoid Valve Circuit Fault (OTH_ID13)
111
Gas Solenoid Valve Circuit Fault (Top) (OTH_ID14)
111
Gas Solenoid Valve Circuit Fault (Bottom) (OTH_ID15)
112
General Gas Fault (OTH_ID16)
112
General Gas Fault (Top) (OTH_ID17)
112
General Gas Fault (Bottom) (OTH_ID18)
112
Testing the Gas Components
113
Checking the Electrodes
113
Inspection of the Gas Solenoid Valve
114
Testing the Heat Exchanger
115
13 Check Components
116
Lift Magnet
116
Waveclean Circulation Pump
117
Waveclean Siphon Pump
119
Solenoid Valve for Vapor Quenching/ Filling Siphon
120
14 Wiring Diagram 1NPE AC 120V
122

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Henny Penny FlexFusion FPG-221 Service Instructions Manual

Henny Penny FlexFusion FPG-221 Service Instructions Manual (124 pages)

ELECTRIC & GAS PLATINUM COMBI

Brand: Henny Penny | Category: Oven | Size: 6 MB

Table of Contents

Table of Contents
3
1 Password Overview

7
2 Introduction

8
- About this Manual
  8
- Warranty
  8
3 Safety Instructions

9
4 Description of Operation

10
- Dynasteam
  10
- Waveclean
  11
5 Opening and Closing the Unit

13
- Control Panel
  13
- Opening the Control Panel
  13
- Closing the Control Panel
  13
- Side Wall
  14
- Removing the Side Wall
  14
- Attaching the Side Wall
  14
6 Component Overview

15
7 Service Menu - Appliance Test

26
- Service Menu
  26
- Calling up the Service Level
  26
- Service Menu Overview
  26
- Appliance Information
  27
- Status Information
  28
- Combidoctor
  31
- Relay Test
  34
- Waveclean Test
  36
- 100°C + Core Temperature Calibration
  37
- Checking the Calibration - Single-Chamber Appliance 6.X / 10.X
  38
- Checking the Calibration - Two-Chamber Appliance 20.X
  39
- Calibrating the Cooking Chamber Sensor - Single-Chamber Appliance 6.X / 10.X
  40
- Calibrating the Cooking Chamber Sensor - Two-Chamber Appliance
  41
- Dynasteam Test
  42
- Emptying the Water
  43
- Data and Time
  43
- Installation Height
  44
- Audio Settings
  44
- Select Signal Tones
  45
- POS Activation (Only for Electric Energy Type)
  45
- Exporting Log Data
  45
- Software Update
  46
- Importing Additional Content
  46
- Restoring Data
  47
- Backing up Data
  47
- Water Filter Maintenance
  48
- Importing Contact Data
  48
- Setting Units
  49
- Backup Relay
  49
- Settings Parameters
  51
- Selecting and Changing Parameters
  51
- Parameter Overview
  51
- Backing up the SD Card
  53
- Restoring the SD Card
  53
- Background Lighting
  54
- Hour Meter
  54
- Status Overview Direct Access
  54
8 Software

55
9 Trade Show Mode

61
10 Electronics

62
- Overview of the Controller
  62
- Layout of the Control Board
  63
- Configuration of the Control Board
  64
- Safety Overview
  66
11 Gas Technology

68
- Basic Principles
  68
- CO2 Setting
  69
- Opening the Setting Menu
  69
- Adjusting the Settings (CO2 Calibration)
  70
- Converting the Gas Type
  76
- Checking the Connection Pressure
  78
- Checking the Offset Pressure
  80
12 Gas Orifices and C02 Values up to S/N 16212355

82
13 Gas Orifices and C02 Values after S/N 16212356

83
14 Fault Messages & Troubleshooting

84

Henny Penny FlexFusion FPG-221 Service Instructions Manual

Henny Penny FlexFusion FPG-221 Service Instructions Manual (124 pages)

GAS PLATINUM COMBI incl. grease collection

Brand: Henny Penny | Category: Commercial Food Equipment | Size: 8 MB

Table of Contents

Table of Contents
3
1 Password Overview
7
2 Introduction
8
About this Manual
8
Warranty
8
3 Safety Instructions
9
4 Description of Operation
10
Dynasteam
10
Waveclean
11
5 Opening and Closing the Unit
13
Control Panel
13
Side Wall
14
6 Component Overview
15
Operating Panel / Control
15
Left Side
16
Right Side
19
Rear Side
20
7 Service Menu - Appliance Test
21
Service Menu
21
Accessing the Service Menu
21
Service Menu Overview
22
Appliance Information
23
Status Information
24
Combidoctor
27
Relay Test
30
Waveclean Test
32
100°C + Core Temperature Calibration
33
Dynasteam Test
36
Emptying the Water
37
Data and Time
37
Installation Height
38
Audio Settings
38
Select Signal Tones
39
Exporting Log Data
39
Software Update
40
Importing Additional Content
40
Importing Manufacturer's Cookbook
41
Load OEM Settings
41
Restoring Data
41
Backing up Data
41
Water Filter Maintenance
42
Importing Contact Data
42
Setting Units
42
Backup Relay
43
Settings Parameters
45
Backing up the SD Card
47
Restoring the SD Card
47
Background Lighting
48
Hour Meter
48
Status Overview Direct Access
48
Favorites Mode Settings
49
Select the Cookbook
49
8 Sam's Club Settings
50
Access Service Area
50
Loading Settings
50
Enter OEM Code
50
Select the Cookbook
51
Importing the Manufacturer's Cookbook
52
9 Software
53
Software Update
53
Importing Additional Content
55
10 Trade Show Mode
57
11 Electronics
58
Overview of the Controller
58
Layout of the Control Board
59
Configuration of the Control Board
60
Safety Overview
62
12 Gas Technology
64
Basic Principles
64
CO2 Setting
65
Converting the Gas Type
71
Checking the Connection Pressure
74
Checking the Offset Pressure
75
13 Grease Collection System
77
Description of Operation
77
Component Overview Grease Collection System
78
Circuit Diagram Overview Grease Collection System
80
Cleaning and Maintenance
80
14 Fault Messages & Troubleshooting
82
Overview
82
Symbols for Errors
84
Emergency Operation
85
Temperature Sensor Area
86
Cooking Chamber Sensor Defective (694, 695)
86
Top Cooking Chamber Sensor Defective (696, 728)
87
Bottom Cooking Chamber Sensor Defective (697, 729)
88
Core Temperature Sensor Defective (699, 700)
89
Internal Core Temperature Sensor Defective (714, 716)
89
Water Vapor Sensor Defective (710)
90
Siphon Temperature very High (SOF_ID20, ID21)
91
Risk of Frost (TMP_ID72, MMI_ID51)
91
Excess Temperature in the Cooking Chamber (ID18, ID73)
92
Motor Area
93
Fan Defective or Temperature Limiter Triggered (702)
94
Fan Defective. Cooking Program was Cancelled (701)
96
Top Fan Defective. Automatic Switching to Emergency Operation (703, 705)
96
Bottom Fan Defective. Automatic Switching to Emergency Operation
96
FAN_ID23: Fan Error: Attempt to Restart
99
FAN_ID24: Upper Fan Fault: Attempt to Restart
99
FAN_ID25: Lower Fan Fault: Attempt to Restart
99
Water Area
101
Water Pressure too Low (709)
101
Water Pressure During Waveclean too Low
103
Electronics / Control Area
104
Overtemperature Control (TMP_ID2)
104
Critical Temperature in the Electronics (MMI_ID50)
105
Failure to Access External EEPROM (SOF_ID12)
106
Faulty CAN Connection
106
5007: Not Enough Storage Space for Software Update
106
5008: no New Version Found
106
5009: the Application Could Not be Started. Application Is Restarting
107
5010: the Application Could Not be Started. Restore Configuration Backup
109
Unit was Restarted after Power Failure
109
Door Is Open - Cooking Program was Stopped
110
Gas Area
111
No Gas (OTH_ID1)
111
No Gas (Top)(OTH_ID2)
112
No Gas (Bottom)(OTH_ID3)
112
No Flame (OTH_ID4)
112
No Flame (Top)(OTH_ID5)
112
No Flame (Bottom)(OTH_ID6)
113
Error Gas Blower (OTH_ID7)
113
Error Gas Blower (Top)(OTH_ID8)
113
Error Gas Blower (Bottom)(OTH_ID9)
113
Communication Fault between I/O and Ignition Module (OTH_ID25)
114
Communication Fault between I/O and Ignition Module (Top)(OTH_ID26)
114
Communication Fault between I/O and Ignition Module (Bottom) (OTH_ID27)
115
GAS_ID12: Gas Error
116
GAS_ID13: Flame Fault During Operation
116
Testing the Gas Components
116
Checking the Electrodes
116
Inspection of the Gas Solenoid Valve
118
Testing the Heat Exchanger
119
Grease Collection System
120
Grease Pump
120
Solenoid Valve Flushing
121

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Henny Penny FlexFusion FPG-221 Operator's Manual

Henny Penny FlexFusion FPG-221 Operator's Manual (86 pages)

GAS PLATINUM COMBI

Brand: Henny Penny | Category: Commercial Food Equipment | Size: 3 MB

Table of Contents

Table of Contents
3
Introduction
8
About this Manual
8
Explanation of Signs
9
Intended Use
11
Warranty
11
Safety Information
12
Rules of Conduct When the Smell of Gas Is Detected
16
Description of the Unit
17
Overview of the Unit
17
Countertop Unit
17
Floor-Standing Unit
18
Features
19
Characteristics
19
Operating Modes
19
Types of Cooking
20
Expanded Cooking Functions
21
Core Temperature Measurement
23
Barcode Scanner
24
USB Port
24
HACCP Logging
24
Videoassist
24
Chefshelp
25
Waveclean Automatic Cleaning
25
Combidoctor (Self-Diagnostic Program)
25
Operating, Control and Display Element Functions
25
Application
26
Plate Capacity During Regeneration
26
Loading Capacity
27
Temperature Standard Setting
27
Core Temperature Standard Setting
28
Chef's Touch Equipment Controls
28
Touchscreen Operation
28
Display Elements
31
Putting the Unit into Service
33
Operating the Unit
34
Switching the Unit on and off
34
Switching on
34
Switching off
34
Opening and Closing the Cooking Zone Door
35
Opening the Single-Stage Door Latch
35
Closing the Single Stage Door Latch
35
Opening the Two-Stage Door Latch
36
Closing the Two-Stage Door Latch
36
Loading and Emptying the Unit
37
Loading and Emptying
37
Loading and Emptying with a Tray Rack Trolley
38
Loading and Emptying with a Tray Trolley
39
Using the Core Temperature Sensor
41
Measuring with a 4-Point Core Temperature Sensor
41
Measuring with a Sous-Vide Core Temperature Sensor
42
Measuring the Core Temperature When Cooking Frozen Food
42
Making the Basic Settings
43
Opening the Setting Menu
43
Retrieving Equipment Information
44
Setting the Date and Time
45
Presetting the Language Selection
46
Activating and Cancelling Inhibit Operation
47
Basic Functions
48
Setting the Cooking Temperature
48
Setting the Cooking Time and Continuous Operation
49
Setting the Core Temperature
51
Setting the Fan Speed and Direction of Rotation
52
Preparing the USB Flash Drive for Initial Use
52
Inserting and Removing a USB Flash Drive
53
Exporting the HACCP Log
53
Equipment Functions
53
Opening the Equipment Function Menu
54
Manual Cooking
54
Opening the Manual Cooking Menu
54
Creating a Cooking Program
54
User's Own Cooking Programs
55
Creating a Cooking Program
55
Saving the Cooking Program
58
Exporting a Cooking Program
61
Automatic Cooking (Autochef)
61
Opening the Automatic Cooking Menu
61
Finding and Opening a Cooking Program
62
Starting the Cooking Program
63
Ending the Cooking Program
64
Modifying the Cooking Program
65
Delete Cooking Program
66
Exporting and Importing a Cooking Program
66
Pausing and Finishing Use
68
Cleaning and Caring for the Unit
69
Preventing Corrosion
69
Remove Rust Spots
69
Cleaning the Housing
70
Cleaning the Handle, Operating Elements and Operating Panel Membrane
70
Cleaning the Touchscreen
71
Cleaning the Door Seal
72
Cleaning the Cooking Zone Door
73
Cleaning the Door with Hygienic Glazing
73
Cleaning the Steam Outlet
73
Cleaning the Condensation Hood (Optional)
74
Removing Calcium Deposits from the Unit
75
Cleaning the Cooking Zone Automatically with Waveclean
75
Preparing for Cleaning
75
Selecting the Cleaning Level
76
Inserting the Cleaning Cartridge
76
Starting Automatic Cleaning
77
Cancelling Automatic Cleaning
77
Ending Automatic Cleaning
77
Cleaning the Cooking Zone Manually
78
Preparing the Cooking Zone
78
Starting the Cleaning Program
78
Spraying the Cleaner
79
Allowing the Cleaner to Act
79
Starting Cleaning
79
Rinsing the Cooking Zone
80
Drying the Cooking Zone
80
Swinging the Air Diverter Open and Closed
81
Inspecting the Unit
82
Performing a Visual Inspection
82
Running Combidoctor (Self-Diagnostic Program)
82
Troubleshooting
84
Causes of Errors and Remedies
84
Nameplate
84
Dispose of Unit in an Environmentally Responsible Manner
85

Henny Penny FlexFusion FPG-221 Maintenance Instruction

Henny Penny FlexFusion FPG-221 Maintenance Instruction (48 pages)

GAS PLATINUM COMBI incl. grease collection

Brand: Henny Penny | Category: Commercial Food Equipment | Size: 3 MB

Table of Contents

Table of Contents
3
1 Introduction
5
About this Manual
5
Personnel Qualification
5
2 Maintenance Intervals
6
Required Maintenance
6
Recommended Maintenance
6
3 Notes on Safety
7
4 Description of Unit
9
Flexi Fusion Device Overview
9
Tray Trolley
10
Cooking Chamber
11
Air Inlet
11
Gas Screens
12
Unit and Connection Data
12
5 Special Tools, Testing and Measuring Equipment
17
6 Entering the Order Data and Nameplate Information
18
7 Opening and Closing the Housing
20
Removing and Attaching the Side Wall
20
Removing the Side Wall
20
Attaching the Side Wall
20
Opening and Closing the Control Panel
21
Opening the Control Panel
21
Closing the Control Panel
21
8 Performing Maintenance
22
Complaints from the Operator
23
Checking the Overall State of the Unit
23
Operating Panel
23
Supply Air Supply Cooking Chamber
23
Supply Air Electronics
24
Check All Existing Tray Trolleys
24
Align Combi Steamer
25
Check Housing
25
Cleaning the Steam Outlet
26
Check Cooking Chamber
27
Cooking Chamber
27
Lighting
27
Internal Core Temperature Sensor
28
Cooking Chamber Sensor and Protective Basket
28
Fan Wheel, Heating Element and Water Inlet
28
Check Oven Door
29
Check Preheat Strip
29
Door Latch
30
Check Water Connection
30
Check Gas Connection
31
Check Flexible Conduits
31
Check Waste Water Connection
32
Checking the Condition of the Electrical Components
32
Check Components
33
Check Components Gas
34
Check Software
36
Checking the Power Supply
36
Checking the Controller
36
Check Date and Time
36
Are There any Current Error Messages
37
Clean and Check Grease Collection
37
Clean Grease Collection System
37
Function Test Grease Separator
38
Function Test Automatic Flushing
38
Restoring the Unit to Operability
39
9 Completing the Maintenance
40
10 Acceptance of Maintenance
43

Henny Penny FlexFusion FPG-221 Additional Installation, Operation And Maintenance Instructions

Henny Penny FlexFusion FPG-221 Additional Installation, Operation And Maintenance Instructions (43 pages)

Brand: Henny Penny | Category: Commercial Food Equipment | Size: 2 MB

Table of Contents

Table of Contents
3
Introduction
5
About this Manual
5
Personnel Qualification
5
Maintenance Intervals
6
Required Maintenance
6
Recommended Maintenance
6
Notes on Safety
7
Description of Unit
9
Flexi Fusion Device Overview
9
Tray Trolley
10
Cooking Chamber
11
Air Inlet
11
Gas Screens
12
Unit and Connection Data
12
Special Tools, Testing and Measuring Equipment
17
Entering the Order Data and Nameplate Information
18
Opening and Closing the Housing
20
Removing and Attaching the Side Wall
20
Removing the Side Wall
20
Attaching the Side Wall
21
Opening and Closing the Control Panel
22
Opening the Control Panel
22
Closing the Control Panel
22
Performing Maintenance
23
Complaints from the Operator
24
Check All Existing Tray Trolleys
24
Align Combi Steamer
25
Check Cooking Chamber Door and Gasket
26
Check Preheat Strip
26
Door Latch
26
Checking the Overall State of the Unit
27
Operating Panel
27
Supply Air Electronics
27
Check Housing
28
Check Cooking Chamber
28
Supply Air Supply Cooking Chamber
28
Cooking Chamber
29
Lighting
29
Internal Core Temperature Sensor
29
Cooking Chamber Sensor and Protective Guard
30
Heat Exchanger, Fan Wheel and Water Inlet
30
Check Water Connection
31
Check Gas Connection
31
Check Flexible Hose Lines
31
Check Wastewater Connection
32
Checking the Condition of the Electrical Components
32
Check Components
33
Check Components Gas
34
Check Software
37
Checking the Power Supply
37
Checking the Controller
38
Check Date and Time
38
Are There any Current Error Messages
38
Clean and Check Grease Collection on Combi Steamer
39
Clean Grease Collection System
39
Function Test Grease Pump
39
Function Test Automatic Flushing
39
Restoring the Unit to Operability
40
Completing the Maintenance
41

Henny Penny FlexFusion FPG-221 Service Instructions Manual

Henny Penny FlexFusion FPG-221 Service Instructions Manual (20 pages)

Platinum Combi incl. grease collection

Brand: Henny Penny | Category: Food Warmer | Size: 0 MB

Table of Contents

Table of Contents
3
1 Introduction
5
About this Manual
5
Warranty
5
2 Safety Instructions
6
3 Description of Operation
7
Grease Collection System
7
Automatic Flushing
7
4 Opening and Closing the Unit
8
Side Wall
8
Removing the Side Wall
8
Attaching the Side Wall
8
5 Component Overview Grease Collection System
9
6 Circuit Diagram Overview Grease Collection System
11
7 Service Menu - Appliance Test
12
Service Menu
12
Calling up the Service Level
12
Service Menu Overview
12
Relay Test
13
8 Cleaning and Maintenance
14
Clean Grease Collection System
14
Function Test Grease Separator
14
Function Test Automatic Flushing
14
9 Troubleshooting
14
Fat Poopme
15
Solenoid Valve Flushing
16

Henny Penny FlexFusion FPG-221 Technical Bulletin

Henny Penny FlexFusion FPG-221 Technical Bulletin (5 pages)

Brand: Henny Penny | Category: Commercial Food Equipment | Size: 0 MB

Table of Contents

Summary
1
Part Numbers
1
Procedures
2
Installing the Condensate Protection Rim
2
Removing the Ignition Electrode
2
Removing the Solenoid Valve
3
Removing the Gas Fan
3
Removing the Gas Burner
4
Removing the Electrodes
4
Warranty
5
Removing the Transformer
5

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