Drive Pulley Removal - Honda 2003 NPS50 Ruckus Service Manual

Install the thrust washer and snap ring in the groove
of the spindle.
Hook the return spring end onto the stopper on the
belt case cover.
Install the kickstarter pedal to its original position as
marked during removal.
Install and tighten the bolt securely.
Apply molybdenum paste to the kickstarter driven
gear journal and spring surface.
Turn and hold the kickstarter pedal.
Install the kickstarter driven gear, aligning the
spring end with the groove of the belt case cover
and the kickstarter gear with the driven gear.
Install the belt case cover (page 10-6).
DRIVE PU LLEY
REMOVAL
Remove the belt case cover (page 10-6).
Be careful not to Hold the drive pulley face with special tool and
damage the belt loosen the drive pulley face nut.
case mating
TOOL:
surface.
Universal holder
Remove the nut, washer, ratchet plate and drive pul­
ley face.
Remove the drive belt from the crankshaft.
KICKSTARTER/DRIVE PULLEY /DRIVEN PULLEY /CLUTCH
07725-0030000
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