Honda 1989 Elite CH250 Manuals

Manuals and User Guides for Honda 1989 Elite CH250. We have 1 Honda 1989 Elite CH250 manual available for free PDF download: Service Manual

Honda 1989 Elite CH250 Service Manual (155 pages)

Brand: Honda | Category: Scooter | Size: 6.61 MB

Contents
1
How to Use this Manual
2
Symbols
3
General Information
4
General Safety
4
Carbon Monoxide
4
Coolant
4
Model Identification
5
Specifications
6
Torque Values
13
Tools
15
Lubrication and Seal Points
16
Cable and Harness Routing
17
Emission Control Systems
22
Emission Control Information Labels
24
Vehicle Emission Control Information Update Label
24
Vacuum Hose Routing Diagramlabel
24
Frame/Body Panels/Exhaust System
25
Body Panels
26
Frame Cover Removal Chart
26
Handlebar Cover Removal/Installation
27
Front Upper Cover Assembly
27
Handlebar Front Cover Removal/Installation
27
Handlebar Upper Cover Removal/Installation
27
Front Inner Fender a Removal/Installation
28
Front Inner Fender B/Side Cover Removal/Installation
28
Air Outlet Removal/Installation
29
Front Inner Box Removal/Installation
29
Luggage Box Removal/Installation
29
Center Cover Removal/Installation
30
Body Protector Cover Removal/Installation
30
Body Cover Removal/Installation
31
Floor Panel Removal/Installation
31
Fuel Tank under Cover Removal/Installation
31
Fork Cover Removal/Installation
31
Rear Fender Removal/Installation
32
Exhaust System Removal/Installation
33
Fuel Tank Removal/Installation
34
Maintenance
36
Service Access Guide
37
Vehicle View
37
Maintenance Schedule
39
Air Cleaner
40
Spark Plug
40
Valve Clearance
40
Carburetor Idle Speed
41
Headlight Aim
41
Side Stand
41
Lubrication System
42
Lubrication System Diagram
43
Oil Pump Removal/Installation
44
Oil Pump Disassembly/Assembly
45
Right Crankcase Cover Disassembly/Assembly
46
Fuel System
47
Fuel System Troubleshooting
48
Air Cleaner Case Removal/Installation
49
Carburetor Removal/Installation
50
Carburetor Disassembly/Assembly
52
Purge Control Valve Inspection
54
Pilot Screw Adjustment
55
High Altitude Adjustment
55
Cooling System
57
Cooling System Flow Pattern
58
Coolant Draining
59
Radiator Removal/Installation
60
Radiator/Fan Motor Disassembly/Assembly
62
Water Pump Disassembly/Assembly
63
Water Pump Shaft Holder Removal/Installation
64
Mechanical Seal Replacement
64
Thermostat Removal/Installation
66
Engine Removal/Installation
67
Engine Hanger Bracket Disassembly/Assembly
70
Engine Hanger Bolt Removal/Installation
71
Cylinder Head/Cylinder/Piston Troubleshooting
72
Cylinder Head Cover Removal/Installation
73
Cylinder Head Cover Disassembly/Assembly
74
Cylinder Head Removal/Installation
75
Camshaft Installation
76
Cam Chain Tensioner Installation
76
Cylinder Head Disassembly/Assembly
77
Cylinder/Piston Removal/Installation
78
Crankcase/Crankshaft Troubleshooting
79
Crankcase Separation/Assembly
80
Drive Train Troubleshooting
81
Drive Belt Cover Removal/Installation
82
Drive Belt/Drive Pulley/Clutch/Driven Pulley Removal/Installation
83
Moveable Drive Face Nut Removal/Installation
84
Clutch Outer Removal/Installation
84
Moveable Drive Face Disassembly/Assembly
85
Clutch/Driven Pulley Disassembly/Assembly
86
Clutch Disassembly/Assembly
87
Final Reduction Removal/Installation
88
Drive Shaft Replacement
89
Bearing Replacement
89
Front Wheel/Suspension/Steering Troubleshooting
90
Throttle Houseing Removal/Installation
91
Handlebar Removal/Installation
92
Front Wheel Removal/Installation
93
Front Wheel Disassembly/Assembly
94
Front Shock Absorber Removal/Installation
95
Front Shock Absorber Disassembly/Assembly
96
Shock Absorber Lower Joint Removal
97
Steering Stem Removal/Installation
98
Ball Race Replacement
99
Rear Wheel/Suspension Troubleshooting
100
Swingarm/Rear Wheel Disassembly/Assembly
101
Rear Shock Absorber Removal/Installation
102
Shock Absorber Disassembly/Assembly
103
Upper Joint Removal/Installation
104
Brake System Troubleshooting
105
Front Brake Disassembly/Assembly
106
Rear Brake Disassembly/Assembly
108
Brake Pedal Removal/Installation
109
Parking Brake Removal/Installation
110
Parking Brake Adjustment
111
Charging System/Alternator
112
Charging System Diagram
113
Charging System Troubleshooting
114
Battery Removal/Installation
115
Charging System Inspection
116
Regulated Voltage/Charging Current Inspection
116
Regulator/Rectifier - Wire Harness Inspection
117
Alternator Inspection
118
Regulator/Rectifier - Unit Inspection
118
Ignition System
119
Ignition System Diagrams
120
Ignition System Troubleshooting
121
Ignition System Inspection
123
Ignition Coil
123
Pulse Generator Inspection
124
Ignition Timing
125
Pulse Generator and Alternator Removal/Installation
126
Flywheel Nut Removal
128
Flywheel Nut Installation
128
Electric Starter/Starter Clutch Troubleshooting
129
Starter Motor will Not Turn
130
Electric Starter/Starter Clutch Diagrams
131
Starter Motor Removal/Installation
132
Starter Motor Disassembly/Assembly
133
Starter Clutch Disassembly/Assembly
134
Starter Relay Switch Removal and Inspection
135
Lights/Meters/Switches
136
Lights/Meters/Switches Diagrams
137
Headlight Assembly Removal/Installation
138
Headlight Bulb Replacement
139
Front Turn Signal Light Bulb Replacement
139
Rear Turn Signal and Tail/Brake Light Bulb Replacement
139
Combination Meter Removal/Installation
140
Combination Meter Disassembly/Assembly
141
Brake Light Switch/Starter Limiter Switch
142
Fuel Level Sensor
143
Auto-Bystarter Inspection
144
Auto-Bystarter Removal
144
Side Stand Switch Inspection
145
Side Stand Switch Removal
145
Fan Motor Switch
146
Temperature Gauge
146
Wiring Diagram
148
Troubleshooting
149
Engine Does Not Start or Is Hard to Start
149
Engine Lacks Power
150
Poor Performance at Low and Idle Speeds
151
Poor Performance at High Speed
151
Engine Noise
152
Index
153

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Honda 1989 Elite CH250 Manuals

Honda 1989 Elite CH250 Service Manual (155 pages)

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