Index - Honda 2003 NPS50 Ruckus Service Manual

AIR CLEANER
ALTERNATOR CHARGING
AlTERNATORIS'rARTER ...........................
HATTERY
. ..... .... ..
..
. . . . . . . . . . . . ..
BATIERYICI-IARGING SYSTEM $PECIACATIONS -····· 1 ·g
BU.Rl.'IG
REPI.A CEIIENT
BEl. T CASH®� A
PANEl t.OCATIO NS- -- - -- --·3-2
80 DY
BitAK E UGKf SWfT'Cto t
OAAKE LOCK
OPERATION
.........................
onAK.E SHOES WE'AA
DRAKE
SYSTEM ..
.. . . . . . . ....
. . . .
OOHT
BRAKEITAtL.
, ,. , , , _ , . .
CABlE &
HARNESS Aot.mNG
CAMSHAFT� ARM I!\J ' STAUA"'ON----9-11
ARMS REMOVAl-· -
CAMSHAFJI1l()(:keR
CARBURETOR ASSEMBl.Y -·· ·-----··-·&.12
CARBURETOR DISASSEMBLY ····----···-···-····--···1>8
CARBURETOR INSTAti.AnoN--
CAIIOUAETOO
RE MO
VAl. ·-
SYSTEM
CHARGING
INSPECTIQN
CLUTCHIDRIVEN ·--.. -·--·-..
Pt.ll. LEV
OOMflONENT l.OCAT'IONS
A.L TER.HA.l'ORISTA ATER-
CRANKSHAFTIPlS'T OfiUCV'U NOER-
CVUNOER HfAONAlVES
ENGINE REJttOVAL/INSTALLAnON
REOUCTION·· ................... . .......
ANAL
FRONT W HEEUBRAXEJSUSPCNSIONISTEERINO· 14·2
.
RJCL SYSTEM . ..................
COOLANT ABUCEMENT-·-
COOLANT SVSl<M
lt s T
ING
COOlANTTh�PDIAT\JRE INDICATOR/
ECT SENSOR•"''"""""'""'"''"''"'''"" .................... . .... 19·1S
COOUNG SYSTEM .................................. . ................... 4-\3
COOUNG SYSTEM SPECIFICAllONS-··
CRM' KCA SC: ASSE
CRANKCASE SEP AAA TIOH
CRANKS}tAFTIPtSTON
CVUNDeR COMPReSSION
CVUNDER H� COVEA INSTAllATION .................. 9·22
CYU NOER HEAD COVE R REMO VAl
CYU NOEA HEAD DISAS $£M9 l
CVU NOE R HEA D INSTAL LA.nON·· '"'--- ··--- ····- ....... 9-18
CYUNCER HEAD At:MOVAL - - ·· - -- -· 9-10
CYUND£.q HEAONALVES SI'ECIACA llOf<
tiEAO A.SS !MS
CYUNOEA
....
OAI'VE PULLEY••
... ..._ ...
....
EMISSION
CONTROL SYSTEMs
ENGINE & FRAME TORQUE VALUf:S ................. ....
..
ENGJNE BREATHEfl ·-··
. . . .
EN G11\'E CONTROL MODUL O (ECMI
BA TTERYIOCAAOlNG SYSTEM
EHGl\'E OOE$ NOT START OR
ENGINE !OLf SI'EEI>·-·-···-··-----· - ---
ENGINE INST AJ..LA TlON·
... · - - - -· ..
............
ENGINE I.ACKS POWeR
....
....................................................
ENGINE OIL
ENGINE Oil STRAINCA $C
· --
-
CNGII\'E RE.MOVAI.
F INAL REOUCTlON A
fiNAL REOUCT10N CMSASSEMBL V
FlNAl REDUCTtON Oll.·--- --
. .. l6>8
....
COIL
. . .
. . . . . . . . . .. .. . . . ... . . . . .
.................... t2•4
..
.... . , 1H
..... . ....
....
.. . . .. . . . . . . . . . . . .. . .
1
1o.e
..... .. ..... " .. . .......................... 4-18
.......................... 4-16
,.,,,,,.,.,,,,,,, ................ 4-18
....
. . . . . .
.. .......... .... ..
.. ... . 18-8
. . .
. . . . . .. . . . . . . . . .
·----·---· \•15
.. ·····-···-
··-
·········--· 0.19
··················
········· ···············
·
.. -............ tB-7
. .. . . . . . . . . . ..
·1�12
12 2
--
l3·2
. ......... . . .... . ..... ..
.
.. . ............... -·11·2
.
- .
. . . .... .. ..
....
. . . . . . . - . •
. . . . . . . . . .
···--····••··•-
·,----·-·--·····
.. ··--. .. .... ... ... . .
-·--·--13·1\
•
13-5
1H
TEST·········· .... �·---· ·-· --
·
. .. ..
..
. . . . .
. . . . . . . . . . . . . . .
. .
. ...
9·11
.
. . ..
V
. .
.. . . . . . . . . . . ..
.. .. . . .
- -
.. ---- - - &-
10o<l
.. .
.... ...... .. , ... 1•34
. . . . .
, _ , , . ..
.,.., 1•10
. .....
.
..
. . . .. . . .
. . . . . . . . . . . . .. .. .. . . . . . . .
....
..
1&-8
_,,_ , , ______
H A ROTOST AR T · 2 1·2
1$
•·ll
----··· .. - .. -
. ......
...
. ... . ..... . ............. 21·3
........... 4·10
.
"
EE ·"
' " "'"""'""M ........... 4·12
R N
.. .. .....
..
.. . . ..
_
1
11-5
.. ---·--11•5
4·5
flOOR STEP···--··--····-·--·········--···-··----····-·· 3- 7
.. .. .
FORK
. .. . . . . . . . . . . . .
FRONT IJflAKt:·"""""'"""'""'""""'"'""''''"''""''''"'" 1._11
FRONT OOVER .................. ,_ .. . _
........................
FRONT WHE£l
't.S FRONT WHEEL.AiRAKEISUSPENSIONI$TEERING
SIECIACATlONS-
rua.
GAUGEIFU£Ll£ V El
AJEl
UNE
FUEL ,,. , .,
PUMP
FUEL
SYSTEM Sf'ECIFICATIONS•
FUEL K' "'""""""
T AN
GENERA!. Sr#£C1ACATJOII.'S·
HANOLEBAA--·
HNlOLEBAR SWITCHES· - - -- --·--------18-.21
HEADUGHT
9 - 7
HEADLIGt--n'S -- --· - -- - --- 1 !1-4
HIOH Al lffiJOE AO.JUSTMENT
HIGH SEAM tNDICA'rOR--· ............. . ................ . ......... 19 · 10
6-7
HORN
. . . . .. . .. . . . . . . . . . .
......................
IGNITION COIL
IGNITION S\f\ITTCH
IGNffiON SYSH.M I N SP EC TION---
IGNillON SYSl<M S?EOFICAllO'<S ---- -
IGNfllON llMING-
&-2
ICJCKSTAAT'ER
S . 2
KICKSTA.ATEMlRIVE PULLEY./ORIVEN PULLEY /
CLUTCH SPECIFICATIONS
& . 2
I.IGHTSJMETEilSJSWITCHES SP£CIACATt0NS
CUT RELA Y
L O A D
WBRICATj()rt iiSEALPCHTS-
L VSAICA TIOH SYSTEM DIAGRAM
L UBIUCA TlO'f SYSTEM Sl'iC
7-S
.. - .. -
7-1 1
MAIN RELAY
MAINTENANCE SCHEDULE·
MODEI. IOENT1FICA llON
.....
...
MUFFLER
. . . 0 h
,...., NIJTS , BOLT S, FASTE NERS
Oil
PUMp .. ..
... . . . . .... ..
1/UIO<'OSmodoll
H
VALV E. (Ah.M
PCV FIE"£0
"LOT SCREW ADJUSTMENT
0-6
PILOT SCREW ADJUSTMENT
OU G
HAH N
POOR
POOR PEllFORMANCE AT HIGH SI'E!D ·-···-······--·-·· l1·B
POOR PERFORMANCE
1· 7
RAil!A lOO
IWliA lOR COO\AHT -----------�-13
1 7
RADIA TDII RESERVE TANK--···-·- -- ----- - ·
.......
BRAKE
REAR
REAR SHOCI<. A9SORGER
................................
R EAR VIHEEL•
�-6
REAR WHEEl../8A A !<EISUSPENSK>N
SPEctACAnOh."S·-
SEAT ---·-· ·· --- ---------3-4
SEAT RAil
SECONDA RY AlA SUf'f'L V SYSTEM
FUEl SYSTEM
8·7
�.AINTENANC! t'03
MAJNTENANCS tAtter
SERVICE
INFORMATION
A1.
TERNATORISTAATEfl
8-4
BATTERY/CHARGING SVSTEM ..
1<1
COOLING
CRA.'MSHAfTIPlST CINo-'CY UH DEA
22. 1NDEX
.. ... ..... . .. ......
...
. . . . . . . . . . .. - . . .. .. . .. . -.. ..
. .
..
..
. . . .... ..
. . . . . . .
......... ..
-
..
� . . . , _ ,
·
SENSOR
---- -
-··-··---.. ------..
.. .. . .. M
.. ,, ...................
"""'"""""'-'""""'""""''"
"
....
................. . ......... ,
.
..
..
•
-------4·1 1
lAftor 'Oti modeU--&-.20
. . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . ..
........... . ..... - .. . .......... . ... .. . 17• 7
......
............................. .. .. ...............
..
---17<5
....................... .
.....
.. ..
.
.. .
. . .
. . . . . . . . . . . . . . . .. . .
. . .... .. .. .... .. .. .. .. .. . . . .. . . . . .. .. ,
FICATlONS - - -1·1
............ ....
...... .......
..
... . ..
....
_ , . , . . . . . .
.
. . . . . . . .
. .
.. ... . ....
. . . .. . . . . . . . . . ... . . . . . . . . . . . . . . . ..
........ . ........
........ ..........
.. .. ,., ...................
- .. .... .. _ , _ ,
moda U --·--· -
'05
'
1'03 •
0!5 modaf) ......... 8·1
tAfltlr 'OG modeU"''""
•
• ........................................................ 21•7
SPEED- - 21-6
AT LOW A.NO IOl.E
----7�12
......
- . ..
.. .. .. . M
. . .
.......... ................ -....
. ... . .. ... ..... .................
...
- , _ _ _ _ _
-----·---·-·--····-------· · -6- 2 2
..
'05 mocW)
. . . . .. . ... . . , _ ..
•
modlll•" ·' ""'"'""""".'" 4 ·15
'OS
.. .... .. . ... ... ..
ClliTCJi-
14•111
�
.. - ....... . 3·6
. . .
14·l
_ _ _ _ . .
1·8
1 8-12
4-4
.. 1 9-18
..
.. .. . .
...... ... . , 1--8
" ''"'"6·a8
"
-......... 1�·\i
1 &-. 2.3
. . .... . .. . .
20
19
HI
1 1 · 7
-..... . IN
..
1 � 1
. . . . . _
. . . . . .
" 1 � 8
'
""" "'
19·ZI
5•l
....... . ..... 4 . o 3
...
1•1
..
. . . . . .. . ..
. 3·9
. . . . . . . . . . ..
.. . .... 4·18
.... 6
t 4
8
6 •10
..
7·14
-...... - 1S..
...... . .... 16 · 7
lfJ·Il
... ,.a
,
3
I
,, .. ,_4,1-4
... 12·3
,..-
7-3
13-3
22-1