Honda PCX Owner's Manual
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Honda PCX Owner's Manual

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OWNER'S MANUAL
USO E MANUTENZIONE
MANUAL DEL PROPIETARIO
Honda Motor Co., Ltd. 2010

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Summary of Contents for Honda PCX

  • Page 1 10/02/17 16:49:52 32KWN600_001 Honda PCX OWNER’S MANUAL USO E MANUTENZIONE MANUAL DEL PROPIETARIO Honda Motor Co., Ltd. 2010...

  • Page 2: Kwn600

    10/02/17 16:49:56 32KWN600_002 IMPORTANT INFORMATION OPERATOR AND PASSENGER This scooter is designed to carry the operator and one passenger. Never exceed the maximum weight capacity. ON-ROAD USE This scooter is designed to be used only on the road. READ THIS OWNER’S MANUAL CAREFULLY Pay special attention to the safety messages that appear throughout the manual.
  • Page 3 OWNER’S MANUAL All information in this publication is based on the latest production information available at the time of approval for printing. Honda Motor Co.,Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 4 10/02/17 16:50:04 32KWN600_004 WELCOME The scooter presents you a challenge to master the machine, a challenge to adventure. You ride through the wind, linked to the road by a vehicle that responds to your commands as no other does. Unlike an automobile, there is no metal cage around you. Like an airplane, a pre- ride inspection and regular maintenance are essential to your safety.
  • Page 5 10/02/17 16:50:11 32KWN600_005 The following code in this manual indicates the country. The illustrations herein are based on the type. France European direct sales Australia New Zealand Korea The specifications may vary with each locale.
  • Page 6 10/02/17 16:50:15 32KWN600_006 A FEW WORDS ABOUT SAFETY Your safety, and the safety of others, is very important. And operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 10/02/17 16:50:19 32KWN600_007 You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings –– such as Important Safety Reminders or Important Safety Precautions. Safety Section ––...
  • Page 8 10/02/17 16:50:31 32KWN600_008 OPERATION page page SCOOTER SAFETY ESSENTIAL INDIVIDUAL IMPORTANT SAFETY COMPONENTS INFORMATION IGNITION SWITCH PROTECTIVE APPAREL FUEL LID AND SEAT OPENER LOAD LIMITS AND GUIDELINES SWITCH IMAGE LABELS RIGHT HANDLEBAR CONTROLS LEFT HANDLEBAR CONTROLS PARTS LOCATION INSTRUMENTS AND INDICATORS MAJOR COMPONENTS (Information you need to operate...

  • Page 9: Table Of Contents

    10/02/17 16:50:42 32KWN600_009 page page FEATURES OPERATION (Not required for operation) PRE-RIDE INSPECTION STEERING LOCK STARTING THE ENGINE SHUTTER RUNNING-IN IDLING STOP SYSTEM RIDING HELMET HOLDER PARKING CENTER COMPARTMENT ANTI-THEFT TIPS DOCUMENT COMPARTMENT GLOVE BOX HEADLIGHT AIM VERTICAL ADJUSTMENT CLIP...
  • Page 10 10/02/17 16:50:59 32KWN600_010 MAINTENANCE page page MAINTENANCE BRAKE SHOE WEAR THE IMPORTANCE OF BATTERY MAINTENANCE FUSE REPLACEMENT MAINTENANCE SAFETY BULB REPLACEMENT SAFETY PRECAUTIONS MAINTENANCE SCHEDULE CLEANING TOOL KIT SERIAL NUMBERS STORAGE GUIDE COLOUR LABEL STORAGE AIR CLEANER REMOVAL FROM STORAGE CRANKCASE BREATHER ENGINE OIL TAKING CARE OF THE...
  • Page 11 10/02/17 16:51:06 32KWN600_011 SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Make Yourself Easy to See Your scooter can provide many years of Some drivers do not see scooters because service and pleasure if you take they are not looking for them. To make responsibility for your own safety and yourself more visible, wear bright reflective understand the challenges that you can...
  • Page 12 10/02/17 16:51:12 32KWN600_012 Don’t Drink and Ride PROTECTIVE APPAREL Alcohol and riding don’t mix. Even one For your safety, we strongly recommend drink can reduce your ability to respond to that you always wear an approved changing conditions, and your reaction time motorcycle helmet, eye protection, boots, gets worse with every additional drink.
  • Page 13 10/02/17 16:51:16 32KWN600_013 Helmets and Eye Protection Additional Riding Gear Your helmet is your most important piece of In addition to a helmet and eye protection, riding gear because it offers the best we also recommend: protection against head injuries. A helmet Sturdy boots with non-slip soles to help should fit your head comfortably and protect your feet and ankles.
  • Page 14 10/02/17 16:51:21 32KWN600_014 ALWAYS wear a helmet. You should also wear a face shield or goggles. Wear bright or reflective clothing. Clothes should be close-fitting. Wear gloves. Shoes should be close-fitting, have low heels and offer ankle protection.
  • Page 15 10/02/17 16:51:26 32KWN600_015 LOAD LIMITS AND GUIDELINES Loading Your scooter has been designed to carry How much weight you put on your scooter, you, one passenger and a limited amount of and how you load it, are important to your cargo.
  • Page 16 10/02/17 16:51:36 32KWN600_016 Load Limits Following are the load limits for your scooter: Maximum weight capacity: 180 kg (397 lb) … Except KO type 152 kg (335 lb) … KO type only Includes the weight of the rider, passenger, all cargo and all accessories Maximum cargo weight: …...
  • Page 17 10/02/17 16:51:42 32KWN600_017 Loading Guidelines Follow these guidelines whenever you carry Your scooter is primarily intended for a passenger or cargo: transporting you and a passenger. You may Check that both tyres are properly wish to secure a jacket or other small items inflated (page to the seat when you are not riding with a To prevent loose items from creating a...
  • Page 18 10/02/17 16:51:48 32KWN600_018 Accessories and Modifications Accessories Modifying your scooter or using non-Honda We strongly recommend that you use only accessories can make your scooter unsafe. Honda Genuine Accessories that have been B e f o r e y o u c o n s i d e r m a k i n g a n y specifically designed and tested for your modifications or adding an accessory, be scooter.
  • Page 19 10/02/17 16:51:52 32KWN600_019 Do not pull a trailer or sidecar with your Modifications scooter. This scooter was not designed We strongly advise you not to remove any for these attachments, and their use can original equipment or modify your scooter seriously impair your scooter’s handling.
  • Page 20 10/02/17 16:51:56 32KWN600_020 IMAGE LABELS There is a specific symbol on each label. Except KO type The meanings of each symbol and label are The following pages describe the label as follows. meanings. Some labels warn you of potential hazards that could cause serious injury.
  • Page 21 10/02/17 16:52:02 32KWN600_021 Read instructions contained in Owner’s Manual carefully. Read instructions contained in Shop Manual carefully. In the interest of safety, take the motorcycle to be serviced only by a Honda dealer. DANGER (with RED background) You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
  • Page 22 10/02/17 16:52:09 32KWN600_022 RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage.
  • Page 23 10/02/17 16:52:16 32KWN600_023 TYRE INFORMATION LABEL Cold tyre pressure: [Driver only] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) [Driver and passenger] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 250 kPa (2.50 kgf/cm , 36 psi) Tyre size: Front 90/90-14M/C 46P...
  • Page 24 10/02/17 16:52:26 32KWN600_024 SAFETY REMINDER LABEL For your protection, always wear helmet and protective gear. FUEL LABEL E, F, ED type only UNLEADED PETROL ONLY CARGO LIMIT LABEL Do not exceed 10 kg (22 lb) CARGO LIMIT LABEL Do not exceed 1.0 kg (2.2 lb)

  • Page 25: Parts Location

    10/02/17 16:52:31 32KWN600_025 PARTS LOCATION CBS brake fluid reservoir Instruments and indicators Front brake fluid reservoir Rearview mirror Rearview mirror Rear brake lever Front brake lever Headlight dimmer Throttle grip switch Idling Stop switch Horn button Start button Turn signal switch Fuel lid and Ignition switch Glove box...
  • Page 26 10/02/17 16:52:34 32KWN600_026 Battery Fuse box Document compartment Tool kit Oil fill cap/dipstick Passenger footpeg...
  • Page 27 10/02/17 16:52:37 32KWN600_027 Center compartment Helmet holder Coolant reserve tank Air cleaner Passenger footpeg Spark plug Fuel fill cap Side stand Center stand...
  • Page 28 10/02/17 16:52:41 32KWN600_028 INSTRUMENTS AND INDICATORS The indicators are contained in the instrument panel. Their functions are described in the tables on the following pages. (1) Mode switch (2) High coolant temperature indicator (3) Left turn signal indicator (4) Speedometer (5) Right turn signal indicator (6) Odometer/Tripmeter/Fuel gauge display...
  • Page 29 10/02/17 16:52:47 32KWN600_029 (Ref.No.) Description Function Mode switch Resets the tripmeter or selects the operation mode: tripmeter or odometer (page High coolant temperature Lights when the coolant is over the specified indicator (red) temperature. If the indicator goes on while riding, stop the engine and check the reserve tank coolant level.
  • Page 30 10/02/17 16:52:53 32KWN600_030 (Ref.No.) Description Function Left turn signal indicator Flashes when the left turn signal operates. (green) Speedometer Shows riding speed. T his show s your speed in kilometers per hour (km/h) and/or miles per hour (mph) depending on the type.
  • Page 31 10/02/17 16:53:03 32KWN600_031 (Ref.No.) Description Function Right turn signal indicator Flashes when the right turn signal operates. (green) Odometer/Tripmeter/ The display includes the following functions; Fuel gauge display This display shows the initial display (page Odometer Shows accumulated mileage (page Tripmeter Shows mileage per trip (page Fuel gauge...
  • Page 32 10/02/17 16:53:08 32KWN600_032 (Ref.No.) Description Function High beam indicator (blue) Lights when the headlight is on high beam. STAND BY indicator Flashes when the Idling Stop system is activated (amber) (page ). If you get off the scooter (without sitting) while the engine is stopping by the Idling Stop system, the STAND BY indicator will go out, and for about 3 minutes later, the Idling Stop system will be...
  • Page 33 10/02/17 16:53:11 32KWN600_033 Initial Display When the ignition switch is turned ON, the display will temporarily show all the modes and digital segments so you can make sure the liquid crystal display is functioning properly.
  • Page 34 10/02/17 16:53:18 32KWN600_034 Odomet er/T ripmet er/F uel Gaug e Display The display ( ) has three functions, Odometer odometer, tripmeter and fuel gauge. Except E type: Odometer and tripmeter read in kilometers. E type: Odometer and tripmeter read in miles.
  • Page 35 10/02/17 16:53:21 32KWN600_035 To reset the tripmeter, push and hold the mode switch for more than 2 seconds, with the display in the ‘‘TRIP’’ mode. Tripmeter reset (2) Mode switch...
  • Page 36 10/02/17 16:53:27 32KWN600_036 Fuel Gauge The fuel gauge liquid crystal display ( ) shows the approximate available fuel in a graduated display. When all segments up to F ( ) are on, the fuel tank is full. The fuel tank capacity is: 6.1 (1.61 US gal , 1.34 Imp gal) When there is only one segment ( ) left, fuel will be low and you should refuel as...
  • Page 37 10/02/17 16:53:31 32KWN600_037 MAJOR COMPONENTS (Information you need to operate this scooter) BRAKES Combined Brake System (CBS) This scooter is equipped with a Combined Brake System. Operating the rear brake lever applies the rear brake and a portion of t he f ront br ake. F or f ull braking effectiveness, use both the front and rear brake lever simultaneously, as you would with a conventional scooter braking system.

  • Page 38: Front Brake

    10/02/17 16:53:37 32KWN600_038 Front Brake Worn pads should be replaced. If the pads This scooter has a hydraulic front disc are not worn, have your brake system brake. inspected for leaks. As the brake pads wear, brake fluid level drops. The recommended brake fluid is Honda There are no adjustments to perform, but DOT 3 or DOT 4 brake fluid from a sealed...
  • Page 39 10/02/17 16:53:43 32KWN600_039 CBS Brake Fluid Level: With the scooter in an upright position, check the fluid level. It should be between the UPPER ( ) and LOWER ( ) level marks. If the level is at or below the LOWER level mark, check the brake pads for wear (page Worn pads should be replaced.
  • Page 40 10/02/17 16:53:48 32KWN600_040 Rear Brake Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Adjustment: Place the scooter on its center stand. Measure the distance the rear brake lever ( ) moves before the brake starts to take hold.
  • Page 41 10/02/17 16:53:54 32KWN600_041 If adjustment is necessary, turn the rear Adjust by turning the rear brake adjusting brake adjusting nut ( ). nut a half-turn at a time. Make sure the cut- out on the adjusting nut is seated on the brake arm pin ( ) after making final freeplay adjustment.
  • Page 42 10/02/17 16:54:01 32KWN600_042 After adjustment, push the brake arm ( ) to confirm that there is a gap between the rear brake adjusting nut ( ) and the brake arm pin ( ). cut-out correctly seated cut-out not seated Other Checks: Check the brake cable for kinks or signs of wear that could cause sticking or failure.

  • Page 43: Coolant

    10/02/17 16:54:06 32KWN600_043 COOLANT The factory provides a 50/50 solution of Coolant Recommendation antifreeze and distilled water in this scooter. The owner must properly maintain the This coolant solution is recommended for coolant to prevent freezing, overheating, most operating temperatures and provides and corrosion.
  • Page 44 10/02/17 16:54:12 32KWN600_044 Inspection The reserve tank ( ) is in the center compartment. Open the seat (page ) and check the coolant level in the reserve tank while the engine is at the normal operating temperature with the scooter in an upright position.
  • Page 45 10/02/17 16:54:20 32KWN600_045 FUEL Fuel Tank The fuel tank is located behind the fuel lid. Fuel tank capacity is: 6.1 (1.61 US gal , 1.34 Imp gal) Open the fuel lid ( ) (page ). Remove the fuel fill cap ( ) by turning it counterclockwise.
  • Page 46 10/02/17 16:54:23 32KWN600_046 Use unleaded petrol with a research octane number of 91 or higher. The use of leaded petrol will cause If ‘‘spark knock’’ or ‘‘pinking’’ occurs at a premature damage to the catalytic steady engine speed under normal load, converter.
  • Page 47 10/02/17 16:54:26 32KWN600_047 The use of petrol containing more than 10 % Petrol Containing Alcohol If you decide to use a petrol containing ethanol (or more than 5 % methanol) may: alcohol (gasohol), be sure it’s octane rating Damage the painting of the fuel tank. is at least as high as that recommended by Damage the rubber tubes of the fuel line.

  • Page 48: Engine Oil Level Check

    10/02/17 16:54:34 32KWN600_048 ENGINE OIL Reinstall the oil fill cap/dipstick. Check Engine Oil Level Check for oil leaks. Check the engine oil level each day before riding the scooter. The level must be maintained between the Running the engine with insufficient oil upper ( ) and lower ( ) level marks on the pressure may cause serious engine damage.

  • Page 49: Tubeless Tyres Air Pressure

    10/02/17 16:54:39 32KWN600_049 TUBELESS TYRES Air Pressure To safely operate your scooter, your tyres Keeping your tyres properly inflated must be the proper type and size, in good provides the best combination of handling, condition with adequate tread, and correctly tread life and riding comfort.

  • Page 50: Inspection

    10/02/17 16:54:46 32KWN600_050 Always check air pressure when your tyres Inspection are ‘‘cold’’ when the scooter has been Whenever you check the tyre pressures, parked for at least three hours. If you check you should also examine the tyre treads and air pressure when your tyres are ‘‘warm’’...
  • Page 51 10/02/17 16:54:49 32KWN600_051 Tread Wear Replace tyres immediately when the wear indicator ( ) appears at on the tyre. (1) Wear indicator (2) Wear indicator location mark...
  • Page 52 10/02/17 16:54:53 32KWN600_052 Even if a tyre is professionally repaired with Tyre Repair If a tyre is punctured or damaged, you a permanent internal patch plug, it will not should replace it, not repair it. As discussed be as good as a new tyre. You should not below, a tyre that is repaired, either exceed 80 km/h (50 mph) for the first 24 temporarily or permanently, will have lower...
  • Page 53 10/02/17 16:54:59 32KWN600_053 The recommended tyres for your scooter Tyre Replacement The tyres that came on your scooter were are: designed to match the perf ormance Front: 90/90-14M/C 46P capabilities of your scooter and provide the best combination of handling, braking, SS-560F durability and comfort.
  • Page 54 10/02/17 16:55:03 32KWN600_054 Important Safety Reminders Do not install a tube inside a tubeless tyre on this scooter. Excessive heat build-up can cause the tube to burst. Use only tubeless tyres on this scooter. The rims are designed for tubeless tyres, and during hard acceleration or braking, a tube-type tyre could slip on the rim and cause the tyre to rapidly deflate.
  • Page 55 10/02/17 16:55:09 32KWN600_055 ESSENTIAL INDIVIDUAL COMPONENTS IGNITION SWITCH SEAT FUEL The ignition switch ( ) is on the right side below the steering stem. LOCK (1) Ignition switch Key Position Function Key Removal LOCK Steering is locked. Engine and lights cannot be Key can be (Steering lock) operated.
  • Page 56 10/02/17 16:55:18 32KWN600_056 F UEL L ID A ND SEA T OPENER SWITCH If the ignition switch is ON or OFF position, fuel lid and seat opener switch ( ) will not operate. Fuel Lid Open the Fuel Lid: Insert the ignition key ( ) and turn it to the position of ‘‘SEAT FUEL’’...
  • Page 57 10/02/17 16:55:26 32KWN600_057 Seat Open the Seat: Turn the handlebar pointed straight ahead. Insert the ignition key ( ) and turn it to the position of ‘‘SEAT FUEL’’ ( ). Push the ‘‘SEAT’’ ( ) side of the fuel lid and seat opener switch ( ).
  • Page 58 10/02/17 16:55:32 32KWN600_058 RIGHT HANDLEBAR CONTROLS Start Button ( ) The start button is next to the throttle grip. When the start button is pressed, the starter motor cranks the engine. See page for the starting procedure. Idling Stop Switch ( ) Push the Idling Stop switch to activate or deactivate the Idling Stop system.
  • Page 59 10/02/17 16:55:38 32KWN600_059 LEFT HANDLEBAR CONTROLS Headlight Dimmer Switch ( ) Push the dimmer switch to (HI) to select high beam or to (LO) to select low beam. Horn Button ( ) Press the button to sound the horn. Turn Signal Switch ( ) Move to to signal a left turn, signal a right turn.

  • Page 60: Features

    10/02/17 16:55:45 32KWN600_060 FEATURES (Not required for operation) STEERING LOCK The steering can be locked when the To lock ignition switch ( ) is in the ‘‘LOCK’’ position. To lock the steering, turn the handlebars all the way to the left or right, turn the ignition key ( ) to LOCK while pushing in.

  • Page 61: Shutter

    10/02/17 16:55:52 32KWN600_061 SHUTTER The ignition switch of this scooter is CLOSE equipped with a shutter. After parking the scooter, close the shutter f or theft prevention. To close the shutter, ignition key ( ) is removed, align the projection ( ) of the shutter key ( ) with the slot ( ) of the shutter, and turn the shut ter key counterclockwise or move the knob ( )
  • Page 62 10/02/17 16:55:57 32KWN600_062 IDLING STOP SYSTEM This scooter is equipped with Idling Stop system. Idling Stop system is designed to help reduce the fuel consumption and noise, by idling stop while making a stop such as waiting at an intersection. Engine will stop by Idling Stop system, a few seconds after the scooter is stopped, with the throttle ( ) completely closed.
  • Page 63 10/02/17 16:56:03 32KWN600_063 I d l i n g S t o p S y s t e m O p e r a t i n g After Stopping Conditions Close the throttle completely. Engine will Followings are requirements for the Idling not stop if the throttle is little opened.
  • Page 64 10/02/17 16:56:08 32KWN600_064 Restart the Engine Check the STAND BY indicator. If it is not flashing, you can’t restart the engine Headlights stay on after the engine is with the Idling Stop system, even if you stopped by the Idling Stop system. The open the throttle.
  • Page 65 10/02/17 16:56:14 32KWN600_065 Always follow the precautions of Idling Stop Do not push down on the seat while the system described below. engine is stopped by the Idling Stop system. Do not leave the scooter while the engine For example, push the seat down by hand is stopped by the Idling Stop system.
  • Page 66 10/02/17 16:56:17 32KWN600_066 Do not put excessive luggage in the center compartment. Luggage interfere with the seat to close. Idling Stop system does not operate without closing the seat completely.

  • Page 67: Idling Stop System

    10/02/17 16:56:26 32KWN600_067 When the Idling Stop system does not operate properly (Idling Stop switch is at ‘‘IDLING STOP’’ position) When the Idling Stop system does not operate properly, perform the followings. Symptom Possible cause What to do Idling Stop switch is Push the Idling Stop switch to ‘‘...
  • Page 68 10/02/17 16:56:33 32KWN600_068 Symptom Possible cause What to do S i t t i n g w r o n g Ride the scooter in proper riding position. position. Idling Stop system is designed not to work when no load on the seat. Excessive luggage in Luggage interfere with the seat to close Engine does not...
  • Page 69 10/02/17 16:56:42 32KWN600_069 When the STAND BY indicator does not flash, perform the followings. Symptom Possible cause What to do Riding in wrong Ride the scooter in proper riding position. position. Idling Stop system is designed not to work when no load on the seat. Left the scooter The Idling Stop system will be cancelled, if for more than 3...
  • Page 70 10/02/17 16:56:47 32KWN600_070 STAND BY indicator flashes, but engine does not start, perform the followings. Symptom Possible cause What to do Engine does not Low (or dead) Check the battery and battery terminals. If start even open battery or battery battery is weak, charge the battery.

  • Page 71: Helmet Holder

    10/02/17 16:56:53 32KWN600_071 HELMET HOLDER The helmet holder ( ) is on the left side below the seat. The helmet holder is designed to secure your helmet while Riding with a helmet attached to the parked. holder can interfere with the rear wheel Open the seat (page or suspension and could cause a Route the helmet wire ( ) through the...

  • Page 72: Center Compartment

    10/02/17 16:56:59 32KWN600_072 CENTER COMPARTMENT The center compartment ( ) is below the seat. Opening and closing: See ‘‘FUEL LID AND SEAT OPENER SWITCH’’ (page MAXIMUM WEIGHT LIMIT: 10 kg (22 lb) Never exceed the maximum weight limit; handling and stability may be severely affected.
  • Page 73 10/02/17 16:57:04 32KWN600_073 DOCUMENT COMPARTMENT The document bag ( ) is in the document c o m p a r t m e n t ( ) i n t h e c e n t e r compartment ( ). Open the seat (page This owner’s manual and other documents should be stored in the document bag.
  • Page 74 10/02/17 16:57:11 32KWN600_074 GLOVE BOX The glove box ( ) is provided below the handlebar. MAXIMUM WEIGHT LIMIT: 1.0 kg (2.2 lb) Never exceed the maximum weight limit; handling and stability may be severely affected. To open the glove box, pull the knob ( ) up. Make sure the box lid ( ) is closed before riding.
  • Page 75 10/02/17 16:57:15 32KWN600_075 H E A D L I G H T A I M V E R T I C A L ADJUSTMENT Vertical adjustment can be made by turning the screw ( ) in or out as necessary. Obey local laws and regulations.
  • Page 76 10/02/17 16:57:21 32KWN600_076 CLIP Removal: Installation: Press down on the center pin to release Slightly open the retaining pawls and then the lock. push them out. Pull out the clip from the hole. Insert the clip into the hole. Lightly press down on the center pin to lock the clip.
  • Page 77 10/02/17 16:57:32 32KWN600_077 OPERATION PRE-RIDE INSPECTION Engine oil level add engine oil if For your safety, it is very important to take required (page ). Check for leaks. a few moments before each ride to walk Fuel level fill fuel tank when necessary around your scooter and check its condition.
  • Page 78 10/02/17 16:57:38 32KWN600_078 Your scooter’s exhaust contains poisonous STARTING THE ENGINE Always follow the proper starting procedure carbon monoxide gas. High levels of carbon described below. monoxide can collect rapidly in enclosed areas such as a garage. Do not run the This scooter has an automatic fuel valve.
  • Page 79 10/02/17 16:57:42 32KWN600_079 This scooter has a fuel-injected engine with an automatic choke. Follow the procedure indicated below. Place the scooter on its center stand. Lock the rear wheel by squeezing the rear brake lever ( ). The electric starter will only work when the rear brake lever is squeezed and the side stand is up.
  • Page 80 10/02/17 16:57:49 32KWN600_080 Turn the ignition switch ( ) to ON. With the throttle completely closed, press the start button ( ). Release the start Confirm the following: button as soon as the engine starts. The PGM-FI malfunction indicator lamp (MIL) is OFF.
  • Page 81 10/02/17 16:57:55 32KWN600_081 Be sure to keep the throttle closed and To use the Idling Stop system, push the the rear brake lever locked while starting Idling Stop switch ( ) to ‘‘ IDLING STOP ’’ and warming up the engine. (see ‘‘...
  • Page 82 10/02/17 16:57:59 32KWN600_082 Flooded Engine If the engine fails to start after repeated attempts, it may be flooded. Open the throttle fully. Press the start button for 5 seconds. Follow the normal starting procedure. If the engine starts with unstable idle, open the throttle slightly.
  • Page 83 10/02/17 16:58:02 32KWN600_083 RUNNING-IN Help assure your scooter’s future reliability and performance by paying extra attention to how you ride during the first 500 km (300 miles). During this period, avoid full-throttle starts and rapid acceleration.
  • Page 84 10/02/17 16:58:07 32KWN600_084 RIDING Review Scooter Safety (pages before you ride. Make sure the throttle is closed and the rear wheel is locked by squeezing the rear brake lever before moving the scooter off the center stand. The rear wheel must be locked when moving the scooter off the center stand or loss of control may result.
  • Page 85 10/02/17 16:58:12 32KWN600_085 Stand on the left side of the scooter Mount the scooter f rom the left side and push it forward and off the center keeping at least one foot on the ground to stand. steady the scooter.
  • Page 86 10/02/17 16:58:16 32KWN600_086 Release the rear brake lever ( ). Bef ore starting of f , indicate your direction with the turn signals, and check for safe traffic conditions. Grasp the handlebars firmly with both hands. Never attempt one-handed operation; loss of vehicle control could result.
  • Page 87 10/02/17 16:58:21 32KWN600_087 To accelerate, open the throttle ( ) gradually; the scooter will move forward. OPEN Do not ‘‘BLIP’’ the throttle (open and CLOSE close rapidly) as the scooter will move forward suddenly, causing possible loss of control. To decelerate, close the throttle.
  • Page 88 10/02/17 16:58:25 32KWN600_088 When slowing down the scooter, coordination of the throttle ( ) and front and rear brakes ( ) is most important. Both front and rear brakes should be applied together. Independent use of only the front or rear brake reduces stopping performance.
  • Page 89 10/02/17 16:58:30 32KWN600_089 When approaching a corner or turn, Af ter completing the turn, open the close the throttle ( ) fully, and slow the throttle gradually to accelerate the scooter down by applying both front and scooter. rear brakes ( ) at the same time. (2) Throttle (3) Front and rear brakes...
  • Page 90 10/02/17 16:58:35 32KWN600_090 When descending a steep grade, close Avoid continuous use of the brakes, which the throttle ( ) fully and apply both may result in overheating and reduction of brakes ( ) to slow the scooter. braking efficiency. (2) Throttle (3) Front and rear brakes...
  • Page 91 10/02/17 16:58:43 32KWN600_091 When riding on wet or loose surfaces, When the Idling Stop switch is at be especially cautious. ‘‘IDLING STOP’’ Engine will stop by the Idling Stop system, When riding in wet or rainy conditions or a few seconds after the scooter is stopped, on loose surfaces, the ability to maneuver with the throttle completely closed.
  • Page 92 10/02/17 16:58:49 32KWN600_092 Restart the engine To restart the engine, open the throttle. Engine will not start without riding in proper position. Make sure the engine is started. When starting on a hill, release the brake lever after making sure the feeling of scooter moving.
  • Page 93 10/02/17 16:58:56 32KWN600_093 Lock the steering to help prevent theft PARKING After stopping the scooter turn the (page ignition switch to the ‘‘OFF’’ position and Close the shutter to help prevent theft remove the key. (page Use the center stand to support the scooter while parked.
  • Page 94 10/02/17 16:59:01 32KWN600_094 ANTI-THEFT TIPS Always lock the steering and never leave the key in the ignition switch. This sounds simple but people do forget. LOCK STEERING Be sure the registration information for your scooter is accurate and current. Park your scooter in a locked garage whenever possible.
  • Page 95 10/02/17 16:59:06 32KWN600_095 MAINTENANCE If your scooter overturns or becomes THE IMPORTANCE OF MAINTENANCE involved in a crash, be sure your Honda A well-maintained scooter is essential for dealer inspects all major parts, even if you safe, economical and trouble-free riding. It are able to make some repairs.
  • Page 96 10/02/17 16:59:10 32KWN600_096 MAINTENANCE SAFETY This section includes instructions on some important maintenance tasks. You can perform some of these tasks with the tools Failure to properly follow maintenance provided if you have basic mechanical instructions and precautions can skills. cause you to be seriously hurt or killed.
  • Page 97 10/02/17 16:59:15 32KWN600_097 To reduce the possibility of a fire or SAFETY PRECAUTIONS Make sure the engine is off before you explosion, be careful when working begin any maintenance or repairs. This around petrol or batteries. Use only will help eliminate several potential nonflammable solvent, not petrol, to clean hazards: parts.

  • Page 98: Maintenance Schedule

    10/02/17 16:59:22 32KWN600_098 MAINTENANCE SCHEDULE Perform the Pre-ride Inspection (page ) at each scheduled maintenance period. I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE The following items require some mechanical knowledge. Certain items (particularly those marked ) may require more technical information and tools.
  • Page 99 10/02/17 16:59:28 32KWN600_099 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST 1,000 km Refer 1,000 mi ITEM NOTE MONTH page FUEL LINE THROTTLE OPERATION AIR CLEANER NOTE (2) EVERY 16,000 km (10,000 mi) R CRANKCASE BREATHER NOTE (3) SPARK PLUG VALVE CLEARANCE ENGINE OIL ENGINE OIL STRAINER SCREEN...
  • Page 100 10/02/17 16:59:36 32KWN600_100 FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)] COMES FIRST 1,000 km Refer 1,000 mi ITEM NOTE MONTH page DRIVE BELT EVERY 8,000 km (5,000 mi) I, EVERY 24,000 km (15,000 mi) R FINAL DRIVE OIL NOTE (4) BATTERY BRAKE FLUID NOTE (4) BRAKE SHOES/PADS WEAR...
  • Page 101 10/02/17 16:59:42 32KWN600_101 TOOL KIT The tool kit ( ) is in the tool kit compartment ( ) under the seat (page Some roadside repairs, minor adjustments and parts replacement can be performed with the tools contained in the kit. Standard/Phillips screwdriver Screwdriver handle Spark plug wrench...
  • Page 102 10/02/17 16:59:48 32KWN600_102 SERIAL NUMBERS The frame and engine serial numbers are The frame number ( ) is stamped on the required when registering your scooter. rear of the frame below the seat. They may also be required by your dealer when ordering replacement parts.
  • Page 103 10/02/17 16:59:53 32KWN600_103 This scooter has two keys ( ) and a key You will need the key number if you ever number plate ( ). have to replace a key. Store the plate in a safe place. To reproduce keys, bring all keys, key number plate and scooter to your Honda dealer.
  • Page 104 10/02/17 16:59:57 32KWN600_104 COLOUR LABEL The colour label ( ) is attached to the center compartment (page It is helpful when ordering replacement parts. Record the colour and code here for your reference. COLOUR CODE (1) Colour label...
  • Page 105 10/02/17 17:00:06 32KWN600_105 AIR CLEANER Refer to the Safety Precautions on page The air cleaner should be serviced at regular intervals (page ). Service more frequently when riding in unusually wet or dusty areas. Remove the air cleaner housing cover ( ) by removing the screws ( ).
  • Page 106 10/02/17 17:00:11 32KWN600_106 CRANKCASE BREATHER Refer to the Safety Precautions on page Remove the crankcase breather tube ( ) from the air cleaner housing and drain deposits into a suitable container. Reinstall the crankcase breather tube. Service more frequently when riding in rain, at full throttle, or after the scooter is washed or overturned.

  • Page 107: Engine Oil Recommendation

    10/02/17 17:00:22 32KWN600_107 Your scooter does not need oil additives. ENGINE OIL Refer to the Safety Precautions on page Use the recommended oil. Do not use API SH or higher oils displaying Oil Recommendation a circular API ‘‘energy conserving’’ service label on the container.
  • Page 108 10/02/17 17:00:28 32KWN600_108 JASO T 903 standard Viscosity: Viscosity grade of engine oil should be The JASO T 903 standard is an index for based on average atmospheric temperature engine oils for 4-stroke motorcycle engines. in your riding area. The following provides a There are two classes: MA and MB.
  • Page 109 10/02/17 17:00:34 32KWN600_109 Changing the oil requires a torque wrench. Engine Oil Engine oil quality is the chief factor If you do not have it and the necessary skill, affecting engine service life. Change the we recommend that you have your Honda engine oil as specified in the maintenance dealer perform this service.
  • Page 110 10/02/17 17:00:40 32KWN600_110 Place an oil drain pan under the Reinstall the oil fill cap/dipstick. crankcase. Remove the oil fill cap/ Start the engine and let it idle for 3 5 dipstick, oil drain bolt ( ) and sealing minutes. washer ( ).
  • Page 111 10/02/17 17:00:48 32KWN600_111 The spring ( ) and oil strainer screen ENGINE OIL STRAINER SCREEN Refer to the Safety Precautions on page ( ) will come out when the oil strainer screen cap is removed. Drain the engine oil (page Clean the oil strainer screen.
  • Page 112 10/02/17 17:00:55 32KWN600_112 Install the oil strainer screen, spring and oil strainer screen cap. Oil strainer screen cap torque: 20 N·m (2.0 kgf·m , 15 lbf·ft) Check that the sealing washer on the drain bolt is in good condition and install the bolt.
  • Page 113 10/02/17 17:01:01 32KWN600_113 Remove the plug maintenance lid ( ) by SPARK PLUG Refer to the Safety Precautions on page removing the screw ( ). Recommended plugs: Standard: CPR7EA-9 (NGK) Never use a spark plug with an improper heat range. Severe engine damage could result.
  • Page 114 10/02/17 17:01:08 32KWN600_114 Disconnect the spark plug cap ( ) from Inspect the electrodes and center the spark plug. porcelain for deposits, erosion or carbon Clean any dirt from around the spark plug fouling. If the erosion or deposit is heavy, base.
  • Page 115 10/02/17 17:01:15 32KWN600_115 Make sure the plug washer is in good Install the removed parts in the reverse condition. order of removal. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading. Tighten the spark plug: If the old plug is good: 1/8 turn after it seats.
  • Page 116 10/02/17 17:01:19 32KWN600_116 COOLANT Refer to the Safety Precautions on page Coolant Replacement Removing the radiator cap while the Coolant should be replaced by a Honda engine is hot can cause the coolant to dealer, unless the owner has proper tools spray out, seriously scalding you.
  • Page 117 10/02/17 17:01:25 32KWN600_117 THROTTLE OPERATION FRONT AND REAR SUSPENSION Refer to the Safety Precautions on page INSPECTION Refer to the Safety Precautions on page Check for smooth rotation of the throttle grip from the fully open to the fully closed Check the front fork assembly by locking position at both full steering positions.
  • Page 118 10/02/17 17:01:32 32KWN600_118 SIDE STAND Refer to the Safety Precautions on page Perform the following maintenance in accordance with the maintenance schedule. Functional Check: Check the side stand spring ( ) for damage or loss of tension and the side stand assembly for freedom of movement.
  • Page 119 10/02/17 17:01:37 32KWN600_119 FRONT BRAKE BRAKE PAD WEAR Refer to the Safety Precautions on page Brake pad wear depends upon the severity of usage, the type of riding, and road conditions. (Generally, the pads will wear faster on wet and dirty roads.) Inspect t he pa ds a t each r egular maintenance interval (page Front Brake...
  • Page 120 10/02/17 17:01:43 32KWN600_120 REAR BRAKE BRAKE SHOE WEAR Refer to the Safety Precautions on page The rear brake is equipped with a brake wear indicator. When the brake is applied, an arrow ( ) attached to the brake arm ( ) moves toward a reference mark ( ) on the brake panel ( ).
  • Page 121 10/02/17 17:01:49 32KWN600_121 BATTERY Refer to the Safety Precautions on page An improperly disposed of battery can be It is not necessary to check the battery harmful to the environment and human electrolyte level or add distilled water as the health.
  • Page 122 10/02/17 17:01:55 32KWN600_122 Removal: Make sure the ignition switch is OFF. Headlights stay on after the engine is Open the seat (page stopped by the Idling Stop system. Remove the battery cover ( ) by The battery may discharge and you may not removing the clip ( ).
  • Page 123 10/02/17 17:02:02 32KWN600_123 Remove the battery holder ( ). Disconnect the negative ( ) terminal lead ( ) from the battery first, then disconnect the positive ( ) terminal lead ( ). Remove the battery ( ). Installation: Reinstall in the reverse order of removal. Be sure to connect the positive ( ) terminal first, then the negative ( ) terminal.
  • Page 124 10/02/17 17:02:06 32KWN600_124 FUSE REPLACEMENT Refer to the Safety Precautions on page Blown fuse When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your Honda dealer for repair. Never use a fuse with a different rating from that specified.
  • Page 125 10/02/17 17:02:14 32KWN600_125 Fuse Box: The fuse box ( ) is located near the battery. The specified fuses are: Main fuse 1 Main fuse 2 Sub fuse 10A, 15A Remove the battery cover (page Open the fuse box cover ( ). Pull out the old fuse and install a new fuse.
  • Page 126 10/02/17 17:02:20 32KWN600_126 BULB REPLACEMENT Refer to the Safety Precautions on page Be sure to turn the ignition switch OFF when replacing the bulb. The light bulb becomes very hot while the Do not use bulbs other than those light is ON, and remains hot for a while specified.
  • Page 127 10/02/17 17:02:27 32KWN600_127 Headlight Bulb Pull back the rubber dust cover ( ). Turn the bulb ( ) counterclockwise, and remove it. Remove the bulb from the connector ( ). Install a new bulb in the reverse order of removal. Install the rubber dust cover with its ‘‘TOP’’...
  • Page 128 10/02/17 17:02:33 32KWN600_128 Position Light Bulb The right and left position light bulbs replacement can be done in the same way. Turn the socket ( ) counterclockwise, and remove it. Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal.
  • Page 129 10/02/17 17:02:38 32KWN600_129 Brake/Tail Light Bulb Remove the screws ( ). While the rear cover ( ) pressing as illustration, unhook the prongs ( ), from the front side of the rear cover. Remove the rear cover. (1) Screws (2) Rear cover (3) Prongs...
  • Page 130 10/02/17 17:02:43 32KWN600_130 Turn the socket ( ) counterclockwise, and remove it. Slightly press the bulb ( ) and turn it counterclockwise. Install a new bulb in the reverse order of removal. (4) Socket (5) Bulb...
  • Page 131 10/02/17 17:02:49 32KWN600_131 Front Turn Signal Bulb The right and left turn signal bulbs replacement can be done in the same way. Turn the socket ( ) counterclockwise, and remove it. Slightly press the bulb ( ) and turn it counterclockwise.
  • Page 132 10/02/17 17:02:57 32KWN600_132 Rear Turn Signal Bulb The right and left turn signal bulbs replacement can be done in the same way. Remove the turn signal assembly ( ) by removing the screws ( ). Unhook the hook ( ) and remove the turn signal lens ( ) from the turn signal assembly.
  • Page 133 10/02/17 17:03:02 32KWN600_133 License Light Bulb Remove the screws ( ). Remove the license light cover ( ). Pull out the bulb ( ) without turning. Install a new bulb in the reverse order of removal. (1) Screws (2) License light cover (3) Bulb...
  • Page 134 10/02/17 17:03:10 32KWN600_134 CLEANING Clean your scooter regularly to protect the Washing the scooter surface finishes and inspect for damage, Rinse the scooter thoroughly with cool wear, and oil, coolant or brake fluid leakage. water to remove loose dirt. Clean the scooter with a sponge or soft Avoid cleaning products that are not cloth using cool water.
  • Page 135 10/02/17 17:03:16 32KWN600_135 Af ter cleaning, rinse the scooter Test the brakes before riding the scooter. thoroughly with plenty of clean water. Several applications may be necessary to Strong detergent residue can corrode restore normal braking performance. alloy parts. Dry the scooter, start the engine and let it Braking efficiency may be temporarily run for several minutes.
  • Page 136 10/02/17 17:03:22 32KWN600_136 Finishing Touches Removing Road Salt After washing your scooter, consider using Road Salt used on roads during winter and a commercially-available spray cleaner/ salt from seawater causes rust. polish or quality liquid or paste wax to finish Wash your scooter as follows after it has the job.
  • Page 137 10/02/17 17:03:24 32KWN600_137 Painted Aluminum Wheel Maintenance Aluminum may corrode from contact with dirt, mud, or road salt. Clean the wheels af ter riding through any of these substances. Use a wet sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners containing abrasives or chemical compounds.
  • Page 138 10/02/17 17:03:30 32KWN600_138 STORAGE GUIDE Extended storage, such as for winter, requires that you take certain steps to reduce the effects of deterioration from non-use of the scooter. In addition, Petrol is highly flammable and necessary repairs should be made BEFORE explosive.
  • Page 139 10/02/17 17:03:36 32KWN600_139 To prevent rusting in the cylinder, Remove the battery. Store in an area perform the following: protected from freezing temperatures Remove the spark plug cap from the and direct sunlight. spark plug. Using tape or string, secure Slow charge the battery once a month.
  • Page 140 10/02/17 17:03:41 32KWN600_140 REMOVAL FROM STORAGE Uncover and clean the scooter. Change the engine oil if more than 4 months have passed since the start of storage. Charge the battery as required. Install the battery. Drain any excess aerosol rust-inhibiting oil from the fuel tank.
  • Page 141 10/02/17 17:03:45 32KWN600_141 TAKING CARE OF THE UNEXPECTED IF YOU CRASH Personal safety is your first priority after a If there is minor damage, or you are unsure crash. If you or anyone else has been about possible damage, ride slowly and injured, take time to assess the severity of cautiously.
  • Page 142 10/02/17 17:03:54 32KWN600_142 SPECIFICATIONS DIMENSIONS Overall length 1,915 mm (75.4 in) Overall width 740 mm (29.1 in) Overall height 1,090 mm (42.9 in) Wheelbase 1,305 mm (51.4 in) CAPACITIES Engine oil After draining 0.8 (0.8 US qt , 0.7 Imp qt) After disassembly 0.9 (1.0 US qt , 0.8 Imp qt) Fuel tank...
  • Page 143 10/02/17 17:03:58 32KWN600_143 ENGINE Bore and stroke 52.4 57.9 mm (2.06 2.28 in) Compression ratio 11.0 : 1 Displacement 125 cm (7.6 cu-in) Spark plug Standard CPR7EA-9 (NGK) Spark plug gap 0.80 0.90 mm (0.031 0.035 in) Idle speed 1,700 100 min (rpm)
  • Page 144 10/02/17 17:04:05 32KWN600_144 CHASSIS AND SUSPENSION Caster 27°00’ Trail 86 mm (3.4 in) Tyre size, front 90/90-14M/C 46P SS-560F Tyre size, rear 100/90-14M/C 57P SS-560R Tyre type bias-ply, tubeless POWER TRANSMISSION Primary reduction V Belt Final reduction 11.271...
  • Page 145 10/02/17 17:04:13 32KWN600_145 ELECTRICAL Battery 12V 6Ah (10HR) / 6.3Ah (20HR) Generator 0.308 kW / 5,000 min (rpm) LIGHTS Headlight 12V 35/30W Brake/Tail light 12V 21/5W Turn signal light Front 12V 21W Rear 12V 21W Position light 12V 5W License light 12V 5W FUSE Main fuse 1...
  • Page 146 10/02/17 17:04:19 32KWN600_146 CATALYTIC CONVERTER This scooter is equipped with a catalytic A defective catalytic converter contributes converter. to air pollution, and can impair your engine’s The catalytic converter contains precious performance. Follow these guidelines to metals that serve as catalysts, promoting protect your scooter’s catalytic converter.

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