Kickstarter/Drive Pulley/Driven Pulley/Clutch Service Information; Kickstarter/Drive Pulley/Driven Pulley/Clutch Torque Values - Honda 2003 NPS50 Ruckus Service Manual

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S ERVICE INFORMATION
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GENERAL
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This section covers maintenance of the kickstarter, drive pulley, driven pulley and clutch.
These services can be done with the engine installed in the frame.
Avoid getting grease and oil on the V-belt and pulley drive faces in order to prevent belt slippage.
Do not apply grease to the movable drive face and weight rollers.
SPECIFICATIONS
Clutch
Drive belt width
Movable drive face
Driven pulley
TORQUE VALUES
Drive pulley face nut
Clutch outer nut
KICKSTARTER/DRIVE PULLEY /DRIVEN PULLEY /CLUTCH
ITEM
Clutch outer I. D.
Lining thickness
Bushing I.D.
Boss O.D.
Weight roller O.D.
Face spring face length
Driven face O.D.
Movable driven face I. D.
32 N·m (3.3 kgf·m, 24 lbf . ft)
39 N·m (4.0 kgf·m, 29 lbf . ft)
STANDARD
1 07.0 1 07.2 (4.21 4.22)
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1 8. 1 5 (0.715)
20.035 - 20.085 (0.7888 - 0.7907)
20.010 20.025 (0.7878 0.7884)
1 5.92 - 1 6.08 (0.627 - 0.633)
90.8 (3.57)
33.950 - 33.970 ( 1.3366 - 1.3374)
34.015 34.035 ( 1.3392 1.3400)
Apply oil to the threads and flange surface
Unit · mm (in)
I
SERVICE LIMIT
I
1 07.5 (4.23)
I
2.0 (0.08)
I
1 7. 1 5 (0.68)
I
20.13 (0.793)
19.97 (0.786)
1 5.4 (0.61 )
86.0 (3.39)
33.70 ( 1.327)
34.29 (1.350)
1 0-3