Honda Elite CH 150 H Manuals

Manuals and User Guides for Honda Elite CH 150 H. We have 1 Honda Elite CH 150 H manual available for free PDF download: Service Manual

Honda Elite CH 150 H Service Manual (224 pages)

Brand: Honda | Category: Scooter | Size: 31.89 MB

Contents
1
General Information
2
General Safety
2
Service Rules
2
Model Identification
3
Frame Serial Number
3
Carburetor Identification Number
3
Engine Serial Number
3
Specifications
4
Torque Values
6
Tools
7
Cable & Harness Routing
8
Emission Control Systems
13
Source of Emissions
13
Exhaust Emission Control System
13
Crankcase Emission Control System
13
Evaporative Emission Control System
14
Noise Emission Control System
14
Emission Control Information Label
15
Emission Control Information Update Label
15
Vacuum Hose Routing Diagram Label
15
Lubrication Service Information
17
Lubrication Troubleshooting
17
Lubrication Specifications
17
Lubrication Torque Values
17
Engine Oil Level
18
Engine Oil Change
18
Engine Oil Filter Screen Cleaning
18
Oil Pump Removal
18
Oil Pump Disassembly
19
Oil Pump Inspection
19
Oil Pump Assembly
20
Oil Pump Installation
21
Transmission Oil Level Check
22
Transmission Oil Change
22
Lubrication Points
23
Control Cables
23
Maintenance Service Information
24
Maintenance Specifications
24
Maintenance Schedules
25
Fuel Line
27
Throttle Operation
27
Air Cleaner
28
Crankcase Breather
28
Recommended Spark Plugs
28
Spark Plug Gap
28
Valve Clearance
29
Radiator Coolant
30
Radiator Core
30
Cooling System Hoses & Connections
30
Carburetor - Idle Speed
30
Evaporative Emission Control System (California Model Only)
31
Ignition Timing
31
Cylinder Compression
32
Drive Belt
32
Drive Belt Air Cleaner
32
Battery
33
Brake Shoe Wear
33
Brake System
33
Front Brake
33
Brake Lock Lever
34
Rear Brake
34
Brake Lock Cable Adjustment
34
Brake Light Switch/Starter Limiter Switch
35
Headlight Aim
35
Clutch Shoe Wear
35
Side Stand
36
Front Suspension
36
Rear Suspension
36
Nut, Bolt, Fastener
37
Wheel
37
Steering Head Bearing
37
Recommended Tires and Air Pressures
37
Fuel System Service Information
39
Fuel System Specifications
39
Fuel System Torque Value
39
Fuel System Tool
39
Fuel System Troubleshooting
40
Air Cut-Off Valve Inspection
41
Air Cut-Off Valve Removal
41
Air Cut-Off Valve Installation
41
Auto Bystarter Inspection
41
Auto Bystarter Removal
42
Auto Bystarter Valve Inspection
42
Auto Bystarter Installation
42
Carburetor Removal
43
Vacuum Chamber Disassembly
43
Vacuum Chamber Assembly
44
Pilot Screw Removal
45
Pilot Screw Installation
46
Float/Float Valve/Jets Disassembly
46
Float/Float Valve/Jets Assembly
48
Float Level Inspection
48
Carburetor Installation
49
Pilot Screw Adjustment
49
Idle Drop Procedure (U.S.A. Only)
49
High Altitude Adjustment (U.S.A. Only)
50
Automatic Fuel Valve Inspection
51
Fuel Strainer Cleaning
51
Fuel Unit Removal
52
Fuel Unit Installation
52
Fuel Tank Removal
52
Fuel Tank Installation
53
Purge Control Valve Inspection (California Model)
56
Engine Removal/Installation Service Information
59
Engine Removal/Installation Specifications
59
Engine Removal/Installation Torque Values
59
Engine Removal/Installation Tool
59
Engine Removal
60
Engine Hanger Bracket Removal
63
Engine Hanger Bracket Installation
63
Engine Installation
64
Cylinder Head/Valves Service Information
66
Cylinder Head/Valves Specifications
66
Cylinder Head/Valves Torque Values
66
Cylinder Head/Valves Troubleshooting
67
Cylinder Head/Valves Tools
67
Cylinder Head Cover Removal
68
Cylinder Head Cover Disassembly
69
Camshaft Removal
69
Rocker Arm Inspection
69
Rocker Arm Shaft Inspection
69
Camshaft Inspection
70
Cylinder Head Removal
71
Cylinder Head Disassembly
72
Cylinder Head Inspection
73
Valve Spring Free Length Inspection
73
Valve Stem Inspection
73
Valve Guide Inspection
73
Valve Guide Replacement
74
Valve Seat Inspection and Refacing
75
Valve Seat Grinding
75
Cylinder Head Assembly
77
Cylinder Head Installation
78
Camshaft Installation
79
Cylinder Head Cover Assembly
80
Cylinder Head Cover Installation
80
Cylinder/Piston Service Information
83
Cylinder/Piston Troubleshooting
83
Cylinder/Piston Specifications
83
Cylinder/Piston Torque
83
Cylinder Removal
84
Cylinder Inspection
84
Piston Removal
85
Piston Inspection
85
Piston Ring Installation
87
Piston Installation
88
Cylinder Installation
88
Drive Pulley/Clutch/Driven Pulley Service Information
90
Drive Pulley/Clutch/Driven Pulley Specifications
90
Drive Pulley/Clutch/Driven Pulley Torque Values
90
Drive Pulley/Clutch/Driven Pulley Tools
90
Drive Pulley/Clutch/Driven Pulley Troubleshooting
91
Left Crankcase Cover Removal
92
Left Crankcase Cover Installation
92
Drive Pulley Removal
92
Drive Pulley Inspection
93
Drive Pulley Disassembly
93
Drive Pulley Assembly
95
Drive Pulley Installation
96
Clutch/Driven Pulley Removal
97
Clutch/Driven Pulley Inspection
98
Clutch/Driven Pulley Disassembly
98
Driven Pulley Face Bearing Replacement
100
Clutch Disassembly
101
Clutch Assembly
103
Clutch Installation
104
Final Reduction Service Information
106
Final Reduction Troubleshooting
106
Final Reduction Specifications
106
Final Reduction Tools
106
Final Reduction Disassembly
107
Final Reduction Inspection
107
Final Reduction Bearing Replacement
108
Final Reduction Assembly
110
Alternator/Starter Clutch Service Information
113
Alternator/Starter Clutch Specifications
113
Alternator/Starter Clutch Torque Values
113
Alternator/Starter Clutch Tools
113
Right Crankcase Cover Removal
114
Stator Removal
114
Flywheel Removal
114
Starter Clutch Removal
115
Starter Clutch Inspection
116
Starter Clutch Disassembly
116
Starter Clutch Assembly
117
Starter Clutch Installation
117
Flywheel Installation
118
Stator Installation
118
Right Crankcase Cover Installation
118
Crankcase/Crankshaft Service Information
121
Crankcase/Crankshaft Troubleshooting
121
Crankcase/Crankshaft Specifications
121
Crankcase/Crankshaft Torque Value
121
Crankcase Separation
122
Crankshaft Inspection
124
Crankcase Assembly
125
Cooling System Service Information
128
Cooling System Troubleshooting
128
Cooling System Specifications
128
Cooling System Tools
128
System Testing
129
Coolant Replacement
129
Radiator Cap Inspection
129
Radiator Removal
130
Radiator Disassembly
131
Radiator Bracket Removal/Installation
132
Radiator Assembly
132
Radiator Installation
132
Mechanical Seal Inspection
133
Water Pump Removal
133
Water Pump Shaft Removal
134
Mechanical Seal Replacement
134
Water Pump Impeller Installation
136
Thermosensor Removal
137
Thermosensor Installation
137
Thermostat Removal
137
Thermostat Inspection
138
Thermostat Installation
138
Frame Covers Service Information
140
Left/Right Rear Cover Removal
141
Left/Right Rear Cover Installation
141
Frame Center Cover Removal
141
Frame Center Cover Installation
141
Front Cover Removal
142
Front Cover Installation
142
Radiator Grille Removal
143
Radiator Grille Installation
144
Floorboard Removal
144
Floorboard Installation
144
Side Rail Removal
144
Steering/Front Wheel/Brake/Suspension Service Information
147
Steering/Front Wheel/Brake/Suspension Specifications
147
Steering/Front Wheel/Brake/Suspension Torque Values
147
Steering/Front Wheel/Brake/Suspension Tools
147
Steering/Front Wheel/Brake/Suspension Troubleshooting
148
Handlebar Removal
149
Handlebar Installation
150
Front Wheel Removal
152
Front Wheel Inspection
152
Front Wheel Disassembly
153
Front Wheel Assembly
154
Front Wheel Installation
154
Front Brake Inspection
155
Brake Panel Disassembly
156
Brake Panel Assembly
157
Pivot Arm Removal
158
Pivot Arm Inspection
159
Pivot Arm Installation
159
Front Shock Absorber Removal
159
Front Shock Absorber Disassembly
159
Shock Absorber Spring Inspection
160
Front Shock Absorber Assembly
160
Front Fork Removal
161
Bottom Cone Race Replacement
162
Ball Race Inspection
162
Ball Race Replacement
162
Front Fork Installation
163
Rear Wheel/Brake/Suspension Service Information
166
Rear Wheel/Brake/Suspension Troubleshooting
166
Rear Wheel/Brake/Suspension Specifications
166
Rear Wheel/Brake/Suspension Tools
166
Rear Wheel
167
Exhaust Muffler Removal
167
Exhaust Muffler Installation
167
Rear Wheel Inspection
168
Rear Wheel Bearing Replacement
168
Rear Wheel Disassembly
169
Rear Wheel Installation
169
Rear Brake Inspection
170
Rear Brake Disassembly
171
Rear Brake Assembly
171
Rear Brake Pedal/Brake Lock System
172
Brake Lock Cable Removal
172
Brake Cable/Pedal Removal
173
Brake Lock Cable Installation
173
Rear Shock Absorber Removal
174
Rear Shock Absorber Disassembly
174
Rear Shock Absorber Inspection
174
Rear Shock Absorber Assembly
175
Rear Shock Absorber Installation
176
Electrical Equipment Service Information
178
Electrical Equipment Specifications
178
Electrical Equipment Troubleshooting
179
Electrical Equipment Torque Values
179
Battery Removal/Installation
181
Battery Specific Gravity Test
181
Battery Charging
182
Charging System Charging Circuit
182
Charging System Current Test
183
Charging System Alternator Output Test
183
Charging System Alternator Inspection
183
Charging System Regulator/Rectifier Inspection
184
Ignition System Circuit
184
Ignition Coil Inspection
185
Ignition Coil Replacement
185
Exciter Coil Inspection
185
CDI Unit Inspection
185
Pulse Generator Inspection
186
Starting Circuit
187
Starter Relay Inspection
187
Starter Motor Removal
188
Starter Motor Disassembly
188
Starter Motor Inspection
188
Starter Motor Assembly
189
Starter Motor Installation
190
Instruments Removal
190
Instruments Disassembly
192
Instruments Assembly/Installation
192
Headlight Bulb Replacement
192
Headlight Removal
193
Front Turn Signal Light
193
Rear Turn Signal Light
193
Taillight Bulb Replacement
194
Ignition Switch Inspection
194
Ignition Switch Replacement
194
Rear Brake Switch
195
Handlebar Switches
195
Front Brake Switch
195
Engine Stop Switch
195
Horn
196
Fuel Unit
196
Thermostatic Switch
197
Fuel Gauge
197
Thermosensor
197
Temperature Gauge
198
Retractable Headlight (CH150D)
199
Manual Headlight Opening Procedure
199
Bulb Replacement
199
Headlight Motor Removal
200
Headlight Motor Final Gear Replacement
201
Headlight Motor Installation
201
Limit Switch Inspection
203
Headlight Relay Inspection
204
Timer Unit Inspection
204
Headlight Motor Inspection
204
Wiring Diagram
205
Ch150
206
Ch150D
207
After '85 CH150D
210
After '85 CH150 Canada
211
Troubleshooting
213
Engine Does Not Start or Is Hard to Start
213
Engine Lacks Power
214
Poor Performance at Low and Idle Speeds
215
Poor Performance at High Speed
215
Engine Noise
216
Clutch, Drive and Driven Pulleys
216
Handling
217
Poor Suspension Performance
217
Poor Brake Performance
217
Fuel Gauge Troubleshooting
218
Pointer Does Not Register Correctly (Ignition Switch On)
218
Pointer Fluctuates or Swings (Ignition Switch On)
218
Starter Motor will Not Turn
219
Starter Motor Turns Slowly
219
Starter Motor Won't Stop Turning
219
Technical Features
220
Retractable Headlight (CH150D) Construction and Operation
220
Retracted Position to Lighting Position
221
Lighting Position to Retracted Position
221
Index
222

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Honda Elite CH 150 H Manuals

Honda Elite CH 150 H Service Manual (224 pages)

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