Honda Spree NQ501 Manuals

Manuals and User Guides for Honda Spree NQ501. We have 1 Honda Spree NQ501 manual available for free PDF download: Manual

Honda Spree NQ501 Manual (162 pages)

1984-1987

Brand: Honda | Category: Scooter | Size: 14.51 MB

How to Use this Manual
1
Contents
1
General Information/Contents
2
General Safety
2
Service Rules
2
Frame/Engine Serial Number
3
Vehicle/Carburetor Identification Number
3
Color Code Label
3
Specifications
4
Torque Values
6
Tools Special/Common
7
Cable and Harness Routing
8
Product View
9
Lubrication/Contents
14
Service Information
14
Troubleshooting
14
Oil Pump Removal/Inspection/Installation
15
Oil Inlet Line/Oil Pump
16
Oil Outlet Line
16
Lubrication Points
18
Engine
18
Frame
18
Maintenance/Contents
19
Maintenance Schedules
20
Battery
23
Air Cleaner
23
Fuel Line/Fuel Strainer
24
Oil Strainer
25
Final Reduction Oil
26
Spark Plug
26
Compression Test
27
Ignition Timing
27
Carburetor Adjustment
27
Throttle Cable
27
Brakes
28
Idle Speed Adjustment
28
Suspension
29
Brake Shoe Inspection
29
Steering Head Bearings
30
Wheels/Tires
30
Nuts, Bolts, Fasteners
30
Fuel System Exploded View
31
Fuel System/Contents
32
Throttle Valve Disassembly/Inspection
33
Carburetor Removal
34
Auto Bystarter Inspection
34
Auto Bystarter Removal
35
Resistor Inspection
36
Float/Float Valve/Jets Disassembly
36
Auto Bystarter Installation
36
Float/Float Valve Inspection
37
Jets/Float Valve/Float Assembly
38
Float Level Inspection
39
Carburetor/Throttle Valve Installation
39
Reed Valve Removal
40
Reed Valve Inspection/Installation
41
Auto Fuel Valve Inspection/Maintenance
42
Engine Removal and Installation/Contents
43
Engine Removal
44
Engine Mounting Bracket Removal
46
Engine Installation
47
Cylinder Head/Cylinder/Piston Exploded View
48
Cylinder Head/Cylinder/Piston Contents
49
Cylinder Head
50
Cylinder Head Removal/Decarbonizing/Inspection
51
Piston Removal
52
Piston Ring/Expanded Removal
53
Cylinder/Piston Inspection
53
Piston Ring Inspection
54
Connecting Rod Inspection
55
Piston/Cylinder Installation
55
Cylinder Head Installation
57
Alternator Exploded View
59
Alternator/Contents
60
Alternator Removal
61
Alternator Installation
62
Drive and Driven Pulleys/Clutch/Kick Starter Exploded View
65
Drive and Driven Pulleys/Clutch/Kick Starter Contents
66
Left Crankcase Cover Removal
67
After 85 Kick Starter Removal
67
Kick Starter Inspection
68
Kick Starter Installation
69
Drive Pulley Removal/Inspection
71
Drive Pulley Installation
72
Left Crankcase Installation
72
Clutch/Driven Pulley Removal
73
Clutch/Driven Pulley Disassembly
74
Clutch/Driven Pulley Inspection
74
Clutch Shoes Replacement
75
Drive Belt Inspection
76
Driven Pulley Assembly
76
Driven Pulley Inspection
77
Clutch/Driven Pulley Installation
78
Starter Pinion Removal/Installation/Inspection
79
Final Reduction Exploded View
80
Final Reduction/Contents
81
Final Reduction Disassembly
82
Final Reduction Inspection
83
Transmission Cover Bearing Replacement
84
Final Reduction Installation
85
Final Shaft Bearing Replacement
85
Transmission Cover Assembly
85
Crankcase/Crankshaft Exploded View
87
Crankcase Separation
89
Crankshaft Removal
89
Crankshaft Inspection
90
Crankshaft Bearing Replacement
91
Crankshaft/Crankcase Assembly
92
Steering/Front Wheel/Brake/Suspension Exploded View
94
Steering/Front Wheel/Brake/Suspension Contents
96
Headlight Removal
98
Headlight Beam Adjustment
99
Headlight Disassembly/Assembly/Installation
99
Instrument
100
Bulb Replacement/Removal
100
Bulb Assembly/Installation
101
Handlebar Removal
102
Handlebar Installation
104
Front Wheel Removal
106
Front Wheel Disassembly
107
Axle Shaft
107
Wheel Bearings/Rim
108
Front Brake Drum
108
Front Wheel Assembly/Installation
109
Front Brake Lining Inspection
110
Brake Panel Disassembly/Assembly
111
Front Fork Disassembly
112
Front Shock Removal
112
Front Fork Inspection/Spring Inspection
113
Front Fork Assembly
113
Steering Stem Removal
114
Ball Race Cone Race Inspection
115
Ball Race/Bottom Cone Race Replacement
115
Steering Stem Installation
116
Rear Wheel/Brake/Suspension View
118
Rear Wheel/Brake/Suspension Contents
119
Rear Wheel Removal
120
Wheel Rim Runout
120
Brake Drum
121
Rear Wheel Installation
121
Rear Brake Lining Thickness Inspection
122
Rear Brake Disassembly/Assembly
122
Shock Absorber Removal/Disassembly
124
Rear Shock Absorber Spring Free Length
125
Shock Absorber Assembly/Installation
125
Fuel Tank/Oil Tank/Air Cleaner/Rear Finder Exploded View
127
Fuel Tank/Oil Tank/Air Cleaner/Rear Finder Contents
128
Fuel Tank Removal
129
Fuel Tank Disassembly/Assembly
130
Oil Tank Removal/Disassembly/Installation
131
Rear Fender Removal/Installation
132
Electrical Equipment/Contents
133
Battery Removal
135
Voltage Inspection
135
Specific Gravity Test
135
Battery Charging 84, 85
136
Battery Charging after 85
137
Battery Installation
137
Charging Circuit
137
Regulator/Rectifier Removal
138
Leak Inspection
138
Regulated Voltage Inspection
138
Alternator
139
Regulator/Rectifier Inspection
139
Charging/Lamp Coil Inspection
139
Ignition Circuit
140
CDI System Inspection
140
Ignition Coil Continuity Test
141
Pulse Generator Inspection
142
Alternator Exciter Coil Inspection
142
Starter Circuit
142
Starter Motor Removal/Inspection
143
Starter Motor Installation
144
Starter Relay Removal/Inspection
144
Handlebar Switch
145
Ignition/Dimmer/Turn Signal/Engine Stop Switch
145
Horn/Starter Button
145
Oil Level Sensor Inspection
146
Front/Rear Brake Light Switch
146
Horn
146
Fuel Level Sensor Removal/Installation
147
Unit Inspection
148
Fuel Gauge Inspection
148
Wiring Diagram 84,85
149
Wiring Diagram 86
151
Wiring Diagram after 86
153
Troubleshooting/Contents
155
Engine Does Not Start or Is Hard to Start
155
Engine Lacks Power
156
Poor Performance at Low and Idle/At High Speeds
157
Clutch and Drive/Driven Pulleys
158
Poor Handling
158
Loss of Control
158
Poor Front/Rear Suspension Performance
158
Poor Brake Performance
159
Oil Indicator Does Not Light When Ignition Switch Is Turned on or When There Is no Oil
159
Oil Indicator Lamp Remains on with Sufficient Oil in Oil Tank (Ignition Switch On)
159
Fuel Gauge
160
Pointer Does Not Register Correctly (Ignition Switch On)
160
Pointer Fluctuates or Swings Violently (Ignition Switch On)
160
Starter Motor Does Not Turn
161
Starter Motor Turns Sluggishly or Fails to Crank Engine
161
Starter Won't Stop
161

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Honda Spree NQ501 Manuals

Honda Spree NQ501 Manual (162 pages)

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