Cylinder Head/Valve/Camshaft Specifications; Cylinder/Piston Specifications; Centrifugal Clutch Specifications - Honda 2005-2008 RX500 FA Service Manual

'61HN252' by American Honda Motor Co. - Page 14 of 540
[2005-2008] [TRX500 FA/FGA]
GENERAL INFORMATION

CYLINDER HEAD/VALVE/CAMSHAFT SPECIFICATIONS

Cylinder compression at 450 rpm (min
Valve clearance
Valve,
valve guide
Valve spring
Rocker arm
Camshaft and
cam follower
Cylinder head warpage

CYLINDER/PISTON SPECIFICATIONS

Cylinder
Piston,
piston pin,
piston ring
Cylinder-to-piston clearance
Connecting rod small end I.D.
Connecting rod-to-piston pin clearance

CENTRIFUGAL CLUTCH SPECIFICATIONS

Clutch
Clutch drum boss I.D.
Crankshaft O.D. at clutch drum
1-8
1 of 1
ITEM
)
-1
IN
EX
Valve stem O.D. IN
EX
Valve guide I.D. IN/EX
Stem-to-guide clearance IN
EX
Valve guide projection IN
above cylinder head
EX
Valve seat width IN/EX
Free length Inner
Outer
Arm I.D. IN/EX
Shaft O.D. IN/EX
Arm-to-shaft clearance IN/EX
Cam lobe height IN
EX
Cam follower O.D. IN/EX
Follower bore I.D. IN/EX
Follower-to-bore clear- IN/EX
ance
ITEM
I.D.
Out of round
Taper
Warpage
Piston O.D. at 15 (0.6) from bottom
Piston pin hole I.D.
Piston pin O.D.
Piston-to-piston pin clearance
Piston ring end Top
gap
Second
Oil (side rail)
Piston ring-to-ring
Top/Second
groove clearance
ITEM
Drum I.D.
Weight lining thickness
Clutch spring height
Clutch weight spring free length
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
STANDARD
608 902 kPa (6.2 9.2 kgf/cm , 88 131
2
psi)
0.15 (0.006)
0.23 (0.009)
5.475 5.490 (0.2156 0.2161)
5.455 5.470 (0.2148 0.2154)
5.500 5.512 (0.2165 0.2170)
0.010 0.037 (0.0004 0.0015)
0.030 0.057 (0.0012 0.0022)
15.8 16.2 (0.62 0.64)
18.8 19.2 (0.74 0.76)
1.0 1.1 (0.039 0.043)
38.82 (1.528)
51.17 (2.015)
12.000 12.018 (0.4724 0.4731)
11.964 11.984 (0.4710 0.4718)
0.016 0.054 (0.0006 0.0021)
33.9602 34.1202 (1.33701 1.34331)
34.1959 34.3559 (1.34629 1.35259)
22.467 22.482 (0.8845 0.8851)
22.510 22.526 (0.8862 0.8868)
0.028 0.059 (0.0011 0.0023)
STANDARD
92.000 92.010 (3.6220 3.6224)
91.965 91.985 (3.6207 3.6214)
20.002 20.008 (0.7875 0.7877)
19.994 20.000 (0.7872 0.7874)
0.002 0.014 (0.0001 0.0006)
0.15 0.30 (0.006 0.012)
0.30 0.45 (0.012 0.018)
0.20 0.70 (0.008 0.028)
0.030 0.060 (0.0012 0.0024)
20.020 20.041 (0.7882 0.7890)
0.020 0.047 (0.0008 0.0019)
STANDARD
150.0 150.2 (5.906 5.913)
3.0 (0.12)
3.72 (0.146)
23.2 (0.91)
29.000 29.020 (1.1417 1.1425)
28.959 28.980 (1.1401 1.1409)
Unit: mm (in)
SERVICE LIMIT
5.45 (0.215)
5.43 (0.214)
5.53 (0.218)
0.12 (0.005)
0.14 (0.006)
1.4 (0.06)
37.8 (1.49)
49.0 (1.93)
12.05 (0.474)
11.92 (0.469)
0.08 (0.003)
33.790 (1.3303)
33.946 (1.3365)
22.46 (0.884)
22.54 (0.887)
0.07 (0.003)
0.10 (0.004)
Unit: mm (in)
SERVICE LIMIT
92.10 (3.626)
0.10 (0.004)
0.10 (0.004)
0.10 (0.004)
91.90 (3.618)
20.04 (0.789)
19.96 (0.786)
0.08 (0.003)
0.5 (0.02)
0.6 (0.02)
0.09 (0.004)
20.07 (0.790)
0.10 (0.004)
Unit: mm (in)
SERVICE LIMIT
150.4 (5.92)
2.0 (0.08)
3.6 (0.14)
24.1 (0.95)
29.05 (1.144)
28.93 (1.139)
3/9/2008 10:24 PM