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400 Series
Perkins 400 Series Manuals
Manuals and User Guides for Perkins 400 Series. We have
4
Perkins 400 Series manuals available for free PDF download: Operation And Maintenance Manual, User Handbook Manual
Perkins 400 Series User Handbook Manual (76 pages)
4000 Series Diesel Engine
Brand:
Perkins
| Category:
Engine
| Size: 1.4 MB
Table of Contents
Table of Contents
5
Brief Description of the 4012/16 Series Diesel Engines
8
Safety
9
General Information
9
Engine Lift Equipment
9
Asbestos Joints
9
Dangers from Used Engine Oils
9
Environmental Protection
10
Viton Seals
10
Diesel Engine Data
11
Typical Cooling System Data
12
Fuel System Data
12
Governors Data
12
Exhaust System Data
13
Flywheel Data
13
Lubrication System Data
13
Induction System Data
13
Typical Dry Weight
14
Holding down Bolt Holes
14
Electrical System Data
14
Protection Equipment Data
15
Air Starting Data
15
Instrument Panel (Engine Mounted) Data
15
Coolant Jacket Heating Data
15
Torque Settings
16
General Torque Loadings
18
Viscosity of Oil
19
Oil Change Periods
19
Quantity of Oil
19
Lubricating Oil Recommendations
19
Engine Operation and Lubrication
20
Approved Industrial Oil A1 Specifications BSEN 590
20
Engine Cooling System
21
Water Quality
21
Additives to Water
21
Maintenance of Coolant
21
Engine Fuels Information
22
Fuel Specification
22
Preparing for Initial Start
23
Filling the Engine with Oil
23
Priming the Turbochargers on Engines Fitted with the Electronic Governor
23
Operating Instructions
23
Priming the Turbochargers on Engines Fitted with a Woodward Type EG10 or 3161 Hydraulic Governor
24
Priming the Turbochargers on Engines Fitted with Regulateurs Europa or Hydraulic Governors
24
Batteries (Supplied Dry Charged)
25
Priming and Venting the Fuel System as Fitted on the Earlier 12 & 16 Cylinder Engines
26
Filling the Cooling Systems
27
Priming and Venting the Fuel System as Fitted on Later 12 & 16 Cylinder Engines
27
Earlier Engines Not Fitted with an Engine Stop Lever
28
Initial Starting of the Engine When Fitted with the Electronic Governod
28
Later Engines Fitted with an Engine Stop Lever
28
Initial Starting of the Engine When Fitted with the Regulateurs Europa 2100 Hydraulic Governor
29
Normal Starting Procedure
30
Engine Shutdown
31
Light Load Operation and Standby Generating Sets
32
Instrument Panel (Engine Mounted)
33
Ammeter (Ampere)
34
Engine Oil Pressure Gauge (Pounds Per Square Inch/Kilopascal X 100)
34
Engine Oil Temperature Gauge
34
Engine Water Temperature Gauge (Fahrenheit/Centigrade)
34
Instrument Panel
34
Engine Tachometer and Hour Counter
35
Key Switch (3 Position) (Off/Run/Start)
35
Fuse Holder
35
Exhaust Temperature Gauge (Optional)
36
Air Filter Maintenance
39
Maintenance Schedule and Checklists
39
Coolant Level
39
Daily Inspection/Lubricating Oil Level
39
Daily Inspection
41
Draining the Water Trap/Sedimenter (Where Fitted)
41
After 50 Hours Only - Fenner Taper Lock Bushes
41
After First 100 Hours - New or Rebuilt Engines
41
Every 250 Hours or 6 Months - Centrifugal Oil Filter
42
Every 250 Hours or 6 Months - Alternator Drive Belt
43
Maintenance of Cooling System
43
Fan Belts Maintenance
43
Every 250 Hours or 6 Months - Bearing and Belts (Covrad Radiator)
44
Fan Bearings and Belts (Bearward Radiator) Maintenance
44
Every 250 Hours or 6 Months - Crankcase Breather, Earlier Engines (Radiator Cooled)
45
Every 250 Hours or 6 Months - Crankcase Breather (Heat Exchanger Cooled Engines)
46
Every 250 Hours or 6 Months - Crankcase Breather (Radiator or Heat Latest Exchanger Cooled Engines)
47
Every 250 Hours or 6 Months - Close Circuit Breather System
48
Every 250 Hours or Every 6 Months
49
Every 250 Hours or Every 6 Months - Changing Engine Oil and Oil Filters
50
Changing the Optional Changeover Lubricants Oil Filters
50
Every 250 Hours or 6 Months - Changing the Filter Elements When the Engine Is Stopped
51
Every 250 Hours or 6 Months - Changing the Change over Filter Elements Without Stopping the Engine
52
Every 250 Hours or 6 Months - Changing Fuel Filter Elements
53
Horizontal Fuel Filter (Early Engines)
53
Fuel Filter and Water Separator (4012 Engines Only)
53
Strainer (4016 Engines Only)
53
Fuel Supply and Priming Circuits Maintenance
54
Hand Priming Pump (Optional)
54
Cleaning Water Trap/Sedimenter (Where Fitted)
54
Every 250 Hours or 6 Months - Changing the Change over Fuel Filter Elements
54
Every 250 Hours or 6 Months - Equalise Rocker Bridges and Setting Valve Clearances
55
Resetting the Valve Clearances with Engine Cold
58
Linkage from the Governor to the Control Shafts
58
Overhaul Periods
59
Cylinder Head
59
Valve Guides
59
Valves
59
Valve Seat Inserts
60
Valve Springs
60
Rockers and Rocker Bridges
60
First Major Overhaul
60
Schedule for Engines in Stand-By Duty
61
Preventive Maintenance
61
Schedule for Engines in Continuous Duty
62
4012/4016 Engine Fault Tracing
63
4012 Starting Circuit, Single Starter with Repeater Relay (Early Engines)
64
4012/16 Staring Circuit, Starters and Twin Start Relays (Early Engines)
65
4012/16 Wiring Diagram, Starter, Electronic Governor (Early Engines)
66
4012/16 Wiring Diagram, Twin Starters and Relays, Electronic Governor (Early Engines)
67
4012/16 Wiring Diagram, Single Starter and Hydraulic Governor (Early Engines)
68
4012/16 Wiring Diagram, Twin Starters, Single Start Relay, Original Air Shut off Valves
69
4012/16 Wiring Diagram, Twin Starters, Single Start Relay, Electronic Governor (Later Engines)
70
4012/16 Wiring Diagram, Twin Starters, Electronic Governor (Intermediate Engines)
71
4016 Wiring Diagram, Twin Starters, Electronic Governor (Intermediate Engines)
72
4012 Wiring Diagram Twin Starters and Electronic Governor (Current Engines)
73
4016 Wiring Diagram, Twin Starters and Electronic Governor (Current Engines)
74
California Proposition 65 Warning
75
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Perkins 400 Series Operation And Maintenance Manual (80 pages)
Industrial Engine
Brand:
Perkins
| Category:
Engine
| Size: 1.13 MB
Table of Contents
Table of Contents
3
Foreword
4
Safety Section
5
General Hazard Information
5
Burn Prevention
6
Fire Prevention and Explosion Prevention
6
Crushing Prevention and Cutting Prevention
8
Before Starting Engine
9
Engine Starting
9
Engine Stopping
9
Electrical System
10
Product Information Section
11
Model Views
11
Product Identification Information
20
Operation Section
22
Lifting and Storage
22
Gauges and Indicators
25
Features and Controls
26
Engine Starting
27
Engine Operation
30
Engine Stopping
31
Cold Weather Operation
32
Maintenance Section
36
Refill Capacities
36
Maintenance Interval Schedule
51
Every 2000 Service Hours Alternator - Inspect
52
Every 250 Service Hours or 6 Months Alternator and Fan Belts - Inspect/Adjust
52
Battery - Replace
53
Every 1000 Service Hours Alternator and Fan Belts - Replace
53
Battery or Battery Cable - Disconnect
54
Every 3000 Service Hours or 2 Years Cooling System Coolant (Commercial Heavy-Duty) - Change
54
Every 500 Service Hours or 1 Year Battery Electrolyte Level - Check
54
Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change
56
Cooling System Coolant Level - Check
58
Every 6000 Service Hours or 3 Years Cooling System Coolant Extender (ELC) - Add
58
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
59
Driven Equipment - Check
60
Engine Air Cleaner Service Indicator - Inspect
60
Inspect/Replace
60
Engine - Clean
60
Engine Air Cleaner Element (Single Element) - Inspect/Replace
60
Engine Crankcase Breather - Replace
61
Engine Mounts - Inspect
62
Engine Oil and Filter - Change
62
Engine Oil Level - Check
62
Engine Valve Lash - Inspect/Adjust
64
Every 3000 Service Hours Fuel Injector - Test/Change
64
Fuel System - Prime
65
Every 500 Service Hours Fuel System Filter - Replace
67
Fuel System Primary Filter/Water Separator
69
Drain
69
Fuel Tank Water and Sediment - Drain
70
Hoses and Clamps - Inspect/Replace
70
Radiator - Clean
71
Severe Service Application - Check
72
Starting Motor - Inspect
73
Turbocharger - Inspect
73
Walk-Around Inspection
74
Water Pump - Inspect
74
Warranty Section
76
Warranty Information
76
Index Section
77
Index
77
Perkins 400 Series Operation And Maintenance Manual (100 pages)
Industrial Engines
Brand:
Perkins
| Category:
Engine
| Size: 3.97 MB
Table of Contents
Table of Contents
3
Foreword
4
Safety Section
6
Safety Messages
6
General Hazard Information
8
Burn Prevention
10
Fire Prevention and Explosion Prevention
11
Crushing Prevention and Cutting Prevention
13
Before Starting Engine
13
Engine Starting
13
Engine Stopping
14
Electrical System
14
Product Information Section
15
Model Views
15
Product Identification Information
25
Operation Section
27
Lifting and Storage
27
Gauges and Indicators
30
Features and Controls
31
Engine Starting
32
Engine Operation
35
Engine Stopping
36
Cold Weather Operation
37
Maintenance Section
41
Refill Capacities
41
Maintenance Recommendations
58
Maintenance Interval Schedule
60
Warranty Section
94
Warranty Information
94
Indexsection
95
Index
95
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Perkins 400 Series Operation And Maintenance Manual (88 pages)
Industrial Engine
Brand:
Perkins
| Category:
Engine
| Size: 1.36 MB
Table of Contents
Table of Contents
3
Foreword
4
Safety Section
6
Safety Messages
6
General Hazard Information
6
Burn Prevention
9
Fire Prevention and Explosion Prevention
10
Crushing Prevention and Cutting Prevention
12
Before Starting Engine
12
Engine Starting
12
Engine Stopping
13
Electrical System
13
Product Information Section
14
Model Views
14
Product Identification Information
24
Operation Section
26
Lifting and Storage
26
Gauges and Indicators
29
Features and Controls
30
Engine Starting
31
Engine Operation
34
Engine Stopping
35
Cold Weather Operation
36
Maintenance Section
40
Refill Capacities
40
Maintenance Interval Schedule
54
Warranty Section
82
Warranty Information
82
Index
83
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