Perkins 4012 Manuals

Manuals and User Guides for Perkins 4012. We have 1 Perkins 4012 manual available for free PDF download: Manual

Perkins 4012 Manual (65 pages)

Diesel engine Perkins 4012; 4016

Brand: Perkins | Category: Engine | Size: 2 MB

General Information
1
Safety Precautions
2
Fuel/Oil Pipes
2
Shutdown Equipment
2
Start-Up
3
Electrical Equipment
3
Exhaust System
3
Stopping the Engine
3
Flammable Fluids
4
Clothing
4
Lifting Heavy Components
4
Waste Disposal
4
How to Care for Your Engine
5
Dangers from Used Engine Oils
6
Environmental Protection
6
Danger from ‘Fluorosilicone’ (Viton) ‘O’ Ring Seals
7
Practical Information for Cleaning Components
7
Engine Preservation
8
Ex-Works Preservation Treatment
8
Parts and Service
8
Service Bulletins
8
Service Tools
9
Description of 4012 Series Engine Models
10
Description of 4016 Series Engine Models
10
Engine Identification
11
Engine Specifications
12
General Engine Data
12
Engine Weights
12
Cooling System
13
Cooling System Heaters
13
Fuel System
13
Induction System
13
Lubrication System
14
Engine Fixing Bolts
14
Air Starter
14
Instrument Panel (Engine Mounted)
14
Protection Equipment
15
Electrical System
15
4012/16 Engine Wiring Diagram
16
4012 Engine Wiring Diagram (Twin Starters and Electronic Governor)
17
4016 Engine Wiring Diagram (Twin Starters and Electronic Governor)
18
Engine Views
19
12 Cylinder Engines
19
‘B’ Bank (Gearcase End)
19
‘A’ Bank (Flywheel End)
19
16 Cylinder Engines
20
Operating Instructions
21
Engine Instrumentation
22
General Description
22
Instrument Operation
23
Engine Coolant Temperature
23
Engine Oil Temperature
23
Ammeter
23
Tachometer and Hour Counter
24
Three Position Keyswitch
24
Fuse Holder
24
Two Point Exhaust Temperature Gauge (Optional)
24
How to Fill the Engine with Oil
25
Quantity of Oil
25
How to Prime the Lubrication System
26
How to Fill the Engine and Charge Cooler Cooling System (When Fitted)
27
How to Prime the Fuel System
28
Final Checks and First Engine Start
31
Normal Starting and Shutdown Procedure
32
Preventive Maintenance
33
Maintenance Procedures
33
Service Schedule (Prime and Baseload Rated Engines)
34
First 100 Hours
34
Every 250 Hours
34
Every 2500 Hours
34
Every 7500 Hours
35
Every 15,000 Hours
35
Every 30,000 Hours
36
Service Schedule (Stand-By Duty Engines)
37
Light Load and Stand-By Generating Sets
37
How to Check the Lubricating Oil Level
38
How to Check the Coolant Level
38
How to Check and Clean the Radiator
39
Cleaning the Radiator Cooling Fins
39
How to Check and Adjust the Radiator Fan Drive Belts
40
How to Check and Adjust the Battery Charging Alternator
41
How to Change the Engine Oil and Standard Oil Filter
42
Draining the Engine Sump
42
How to Change the Change-Over Filters (if Fitted)
43
With Engine Running
43
How to Clean the Centrifugal Oil Filter (if Fitted)
44
How to Clean the Crankcase Breather System
45
How to Change the Standard Fuel Filter/Water Separator (4012 Engines)
46
Draining the Filter/Separator
46
Changing the Filter/Separator
46
How to Change the Standard Fuel Filters (4016 Engines)
47
Cleaning the Fuel Strainer
47
Changing the Fuel Filter
47
How to Change the Optional Change-Over Fuel Filters
48
How to Check the Air Cleaner Restriction Indicator
49
How to Change the Air Filter Element
50
Cleaning the Cyclone Unit
50
Preparation for Equalising Bridge Pieces and Setting Valve Clearances
51
Bridge Piece and Valve Clearance Setting Sequence
52
How to Equalise Bridge Pieces
53
How to Set Valve Clearances
54
How to Checking Valve and Seat Recession
55
Engine Fluids
57
Fuel Specification
57
BS2869 Requirements for Engine Fuel
57
Lubricating Oil Recommendations
58
Viscosity
58
Engine Operation
58
Approved Industrial Oil A1 Specifications BSEN 590
58
Oil Change Periods
59
Coolant Specification
60
Maintenance of Coolant
60
Fault Diagnosis
61
Problems and Possible Causes
61
List of Possible Causes
62

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