Perkins 4016-61 TRG Manuals

Manuals and User Guides for Perkins 4016-61 TRG. We have 2 Perkins 4016-61 TRG manuals available for free PDF download: Operation And Maintenance Manual

Perkins 4016-61 TRG Operation And Maintenance Manual

Perkins 4016-61 TRG Operation And Maintenance Manual (82 pages)

Industrial Engine

Brand: Perkins | Category: Engine | Size: 1.41 MB

Table of Contents

Table of Contents

3
- Important Safety Information
  2
  - Table of Contents
    3
- Foreword
  4
- Safety Section
  
  5
  - Safety Messages
    5
  - General Hazard Information
    5
    
    Containing Fluid Spillage
    6
    
    Fluid Penetration
    6
    
    Pressure Air and Water
    6
  - Burn Prevention
    7
  - Fire Prevention and Explosion Prevention
    7
  - Crushing Prevention and Cutting Prevention
    9
    
    Fire Extinguisher
    9
    
    Lines, Tubes and Hoses
    9
  - Mounting and Dismounting
    9
  - Before Starting Engine
    10
  - Engine Starting
    10
  - Engine Stopping
    10
  - Electrical System
    11
    
    System Description
    11
  - Engine Electronics
    11
- Product Information Section
  
  12
  - General Information
    12
  - Model Views
    13
    
    Model View Illustrations
    13
    
    Engine Description
    15
    
    Engine Cooling and Lubrication
    16
  - Product Identiﬁcation Information
    17
    
    Engine Identiﬁcation
    17
    
    Plate/Film Locations
    17
    
    Serial Number Plate
    18
- Operation Section
  
  19
  - Lifting and Storage
    19
    
    Engine Lifting
    19
    
    Engine Storage
    21
    
    Level "A
    21
    
    Level "B
    21
    
    Level "C
    21
  - Features and Controls
    22
    
    Monitoring System
    22
    
    Sensor Locations
    22
    
    Boost Pressure Sensors
    23
    
    Coolant Temperature Sensor
    23
    
    Engine Oil Pressure Switch
    24
    
    High Turbine Inlet Temperature Shutdown Sensor
    24
    
    Speed/Overspeed Sensors
    25
    
    Starting the Engine
    26
  - Engine Starting
    26
    
    Cold Weather Starting
    27
  - Engine Operation
    28
    
    Fuel Conservation Practices
    28
  - Engine Stopping
    29
    
    After Stopping Engine
    29
    
    Emergency Stopping
    29
    
    Stopping the Engine
    29
- Maintenance Section
  
  30
  - Fuel System
    30
  - Lubrication System
    30
    
    Cooling System
    30
  - Reﬁll Capacities
    30
    
    General Coolant Information
    30
    
    Glycol
    31
    
    Coolant Recommendations
    32
    
    Elc Cooling System Maintenance
    32
    
    Elc Cooling System Cleaning
    33
    
    Fuel Recommendations
    35
    
    Engine Oil
    38
    
    Aftermarket Oil Additives
    40
Maintenance Interval Schedule

42
- Every 500 Service Hours or 1 Year Actuator Control Linkage - Lubricate
  
  43
  - Aftercooler Core - Clean/Test
    43
- Initial 100 Service Hours Alternator Pulley - Check
  
  44
  - Aftercooler Core - Inspect
    44
- Every 7500 Service Hours Alternator - Inspect
  
  44
- When Required
  
  45
- Every 12 000 Service Hours or 6 Years Cooling System Coolant (ELC) - Change
  
  49
- Every Year
  
  51
  - Cooling System Coolant - Change
    51
- Daily
  
  53
- Every 500 Service Hours Engine Oil Filter (Auxiliary) - Change
  
  57
  - Engine Oil Sample - Obtain
    58
    
    Initiating an Oil Analysis Program
    58
    
    Obtain the Sample and the Analysis
    58
  - Engine Oil Pump - Inspect
    58
    
    Drain the Engine Lubricating Oil
    59
  - Engine Oil and Filter - Change
    59
    
    Replace the Oil Filter
    59
    
    Fill the Oil Pan
    60
  - Engine Protective Devices - Check
    60
  - Engine Valve Lash - Inspect/Adjust
    61
    
    Visual Inspection
    61
  - Fan Drive Pulley - Check
    63
  - Fuel System - Prime
    64
    
    Inspect the Fuel Injectors
    64
  - Fuel Injector - Inspect/Adjust
    64
  - Fuel System Filter - Replace
    65
    
    Fuel Filter with Water Separator
    65
- Every 50 Service Hours or Weekly
  
  66
  - Fuel System Primary Filter/Water Separator - Drain
    66
  - Fuel Tank Water and Sediment - Drain
    66
    
    Drain the Water and the Sediment
    66
  - Fuel Transfer Pump (Lift Pump) - Inspect
    67
    
    Fuel Storage Tanks
    67
    
    Replacement of the Lift Pump
    67
  - Hoses and Clamps - Inspect/Replace
    68
  - Governor Actuator - Check
    68
    
    Replace the Hoses and the Clamps
    68
  - Overhaul (Major)
    69
  - Overhaul (Top End)
    69
    
    Top End Overhaul Information
    70
  - Radiator - Clean
    70
  - Severe Service Application - Check
    71
    
    Environmental Factors
    71
    
    Incorrect Maintenance Procedures
    71
    
    Incorrect Operating Procedures
    71
  - Speed Sensor - Clean/Inspect
    72
    
    Engine Speed Sensor
    72
  - Starting Motor - Inspect
    73
  - Walk-Around Inspection
    74
  - Turbocharger - Inspect
    74
  - Water Pump - Inspect
    75
- Warranty Section
  
  76
  - Warranty Information
    76
  - Index
    77

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Perkins 4016-61 TRG Operation And Maintenance Manual

Perkins 4016-61 TRG Operation And Maintenance Manual (92 pages)

Brand: Perkins | Category: Engine | Size: 1.66 MB

Table of Contents

Table of Contents

3
- Foreword
  4
- Safety Section
  6
- Safety Messages
  6
- Additional Messages
  11
- General Hazard Information
  11
- Burn Prevention
  15
- Fire Prevention and Explosion Prevention
  16
- Crushing Prevention and Cutting Prevention
  18
- Engine Stopping
  19
- Engine Starting
  19
- Before Starting Engine
  19
- Mounting and Dismounting
  19
- Electrical System
  20
- Engine Electronics
  20
- Product Information Section
  21
- General Information
  21
- Model Views
  22
- Product Identification Information
  26
- Operation Section
  28
- Lifting and Storage
  28
- Features and Controls
  31
- Engine Starting
  36
- Engine Operation
  39
- Engine Stopping
  40
- Maintenance Section
  41
- Refill Capacities
  41
Maintenance Interval Schedule

49

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