Perkins 402J-05 Manuals

Manuals and User Guides for Perkins 402J-05. We have 2 Perkins 402J-05 manuals available for free PDF download: Operation And Maintenance Manual, Systems Operation Testing And Adjusting

Perkins 402J-05 Systems Operation Testing And Adjusting (88 pages)

Industrial Engines

Brand: Perkins | Category: Engine | Size: 1 MB

Table of Contents
3
Systems Operation Section
4
General Information
4
Engine Description
4
Fuel System Components
15
Fuel System
15
Fuel Injection Pump
19
Fuel Injectors
19
Fuel Priming Pump
20
Glow Plugs
20
Air Inlet and Exhaust System
20
Cylinder Head and Valves
21
Crankcase Breather
22
Lubrication System
22
Cooling System
23
Basic Engine
24
Cylinder Head and Block
24
Pistons and Connecting Rods
24
Engine Electrical System
26
Electrical Connector
33
Charging System Components
33
Starting System Components
34
Other Components
35
Circuit Breaker
35
Testing and Adjusting Section
36
Fuel System
36
Fuel System - Inspect
36
Air in Fuel - Test
36
Finding Top Center Position for No. 1 Piston
37
Fuel Injection Timing - Check
37
Fuel Injector - Test
38
Leakage Test
39
Pressure Test
39
Fuel Quality - Test
41
Fuel System - Prime
42
Primary Filter
42
Priming the System
44
Fuel Transfer Pump
46
Gear Group (Front) - Time
47
Governor - Adjust
47
Air Inlet and Exhaust System
55
Air Inlet and Exhaust System - Inspect
55
Wastegate - Test (Turbocharger - Inspect)
55
Compression - Test
57
Engine Valve Lash - Inspect/Adjust
58
Valve Lash Adjustment
58
Valve Depth - Inspect
60
Valve Guide - Inspect
60
Lubrication System
62
Engine Oil Pressure - Test
62
Engine Oil Pump - Inspect
62
Excessive Bearing Wear - Inspect
63
Inspection Procedure
64
Excessive Engine Oil Consumption - Inspect
64
Cooling System
65
Cooling System - Check (Overheating)
65
Cooling System - Inspect
66
Cooling System - Test
66
Water Temperature Regulator - Test
68
Test Preparation
68
Test Procedure
68
Water Pump - Inspect
69
Basic Engine
71
Piston Ring Groove - Inspect
71
Connecting Rod - Inspect
71
Connecting Rod Bearings - Inspect
72
Main Bearings - Inspect
72
Cylinder Block - Inspect
73
Cylinder Head - Inspect
73
Piston Height - Inspect
74
Flywheel - Inspect
75
Flywheel Runout
76
Flywheel Housing - Inspect
76
Gear Group - Inspect
78
Electrical System
79
Alternator - Test
79
Battery - Test
80
Charging System - Test
80
Alternator Regulator
80
Coolant Temperature Switch - Test (Coolant Temperature Sensor)
80
Electric Starting System - Test
81
Engine Oil Pressure Switch - Test
81
Fuel Shutoff Solenoid - Test
82
Glow Plugs - Test
83
Continuity Test
83
Glow Plug Circuit
83
Index
85

Perkins 402J-05 Operation And Maintenance Manual (114 pages)

Operation and Maintenance Manual

Brand: Perkins | Category: Engine | Size: 1 MB

Table of Contents
3
Foreword
4
Safety Section
6
Safety Messages
6
General Hazard Information
8
Burn Prevention
11
Fire Prevention and Explosion Prevention
12
Crushing Prevention and Cutting Prevention
14
Mounting and Dismounting
14
Before Starting Engine
14
Engine Starting
14
Engine Stopping
15
Electrical System
15
Product Information Section
16
General Information
16
Product Identification Information
33
Operation Section
35
Lifting and Storage
35
Features and Controls
37
Engine Starting
40
Engine Operation
43
Cold Weather Operation
45
Engine Stopping
49
Maintenance Section
50
Refill Capacities
50
Maintenance Recommendations
68
Maintenance Interval Schedule
70
Warranty Section
106
Warranty Information
106
Reference Information Section
107
Reference Materials
107
Index
109

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Perkins 402J-05 Systems Operation Testing And Adjusting (88 pages)

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Perkins 402J-05 Operation And Maintenance Manual (114 pages)

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