Table of Contents
Advertisement
Section 3 - Maintenance Inspections
MAINTENANCE INSPECTIONS
3.4
MAINTENANCE INSPECTION REPORT
Model
Serial number
Date
Hour meter
Machine owner
Inspected by
Inspector signature
Inspector title
Inspector company
Instructions:
- Make copies of this page to use for each
inspection.
- Select the appropriate checklist(s) for the
type of inspection to be performed.
Every 10 hours: A
Every 50 hours: A+B
Every 250 hours: A+B+C
Every 500 hours: A+B+C+D
Every 1000 hours: A+B+C+D+E
Every 2000 hours: A+B+C+D+E+F
At 6000 hours: G
- Place a check in the appropriate box
after each inspection procedure is
completed.
- Use the maintenance tables in this
section and the step-by-step procedures
in section 4 to learn how to perform
these inspection.
- If any inspection receives an "N", tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the "R" box.
Legend:
Y = yes, acceptable
N = no, remove from service
R = repaired.
6
Table A
Within the first 10 working hours:
A-1
Oil level within reduction gears,
power divider and differential
gears.
A-2
Tightening of the wheel bolts.
A-3
Tightening of all bolts and nuts.
A-4
Check the couplings for oil leaks.
Every 10 working hours:
A-5
Operator Manual.
A-6
Labels and plates.
A-7
Engine oil livel.
A-8
Air suction filter.
A-9
Radiator.
A-10 Hydraulic oil level in the tank.
A-11 Check the greasing of the boom
section pads.
A-12 Grase the forks.
A-13 Grease all joints of the boom,
the rear axle shaft joint, the
transmission shafts, the
front and rear axles and any
equipment of the machine.
A-14 Lighting electric system.
A-15 Efficiency of braking system
and parking brake.
A-16 Steering selection system.
A-17 Fork balancing system.
A-18 Safety devices.
A-19 Engine coolant level.
A-20 Overload warning system
A-21 R e - s e q u e n c e
extension
Table B
Within the first 50 working hours:
B-1
Efficency of machine.
Every 50 working hours:
B-2
Alternator belt.
B-3
Tyre inflation.
B-4
Tightening of the wheel
nuts.
B-5
Tightening of the cardan shaft
screws.
B-6
Fins of the radiator
GTH-4017EX GTH-4514EX GTH-4013EX
Y N R
Table C
Within the first 10 working hours:
C-1
Every 250 working hours:
C-2
C-3
C-4
C-5
C-6
C-7
C-8
C-9
C-10
C-11
C-12
C-13
C-14
C-15
b o o m
Table D
Every 500 working hours:
D-1
Y N R
D-2
D-3
D-4
D-5
D-6
D-7
D-8
D-9
D-10
D-11
November 2008
Y N R
Oil level in the differential
gears, reduction gears and
divider.
Engine oil and relevant
filter.
Differential gears oil level.
Four wheel reduction gears
oil level.
Cartridge of the engine air
filter.
Clamping of the cableheads
to the battery terminals.
Air suction hose between
engine and filter.
Cylinder chromium-plated
rods.
Check the hydraulic lines.
Check the electric cables.
Wear of the sliding pads of
the boom sections.
Play of the sliding pads of the
boom sections.
Re-grease sliding parts of the
boom sections.
Level of the battery
electrolyte.
Efficiency of the block valves.
Y N R
Smoke from engine exhaust.
Tightening of the engine fixing
screws.
Tightening of the cab fixing
screws.
Backlash between pins and
bushings in all joints.
Hydraulic oil filter cartridge on
the return line to the tank
Efficiency of hydraulic
system
Cartridge of the engine air
filter.
Cartridge engine oil filter and
cartridge fuel filter
Air filter in the cab.
Oil in the differential gears.
Boom chains tensioning.)
Document 57.0009.0427
Advertisement
Table of Contents
