Terex PT-60 Manuals

Manuals and User Guides for Terex PT-60. We have 3 Terex PT-60 manuals available for free PDF download: Operation And Maintenance Manual, Service Manual

Terex PT-60 Service Manual (85 pages)

rubber track loader

Brand: Terex | Category: Utility Vehicle | Size: 5.08 MB

Table of Contents
3
1 Product Safety

5
- Chapter Overview
  5
- Basic Precautions
  5
  - Safety Labels
    5
  - Personal Protective Equipment
    5
  - Entering and Exiting
    6
  - Lifting
    6
  - Corrosion Inhibitor
    6
  - Batteries
    6
  - Pressurized Items
    6
- Repair
  7
- Attachments
  8
- Machine Labels and Decals
  8
  - Product ID Number
    8
  - Safety Label Examples
    8
2 Technical Specifications

11
- PT-50 Specifications
  
  11
- PT-60 Specifications
  
  12
3 System Diagrams

13
- Chapter Overview
  13
- Filtering and Cooling System
  13
- Auxiliary Circuit System
  14
- Drive Loop System
  15
- Electrical Attachment Outlet
  16
4 Machine Controls and Instrumentation

17
- Chapter Overview
  17
- Machine Controls
  17
  - Drive Control
    17
  - Throttle
    17
- Switches
  18
5 Operator Enclosure Disassembly and Assembly

19
6 Chassis Disassembly and Assembly Procedures

25
- Chapter Overview
  25
- Personal Safety
  25
- Machine Preparation
  25
- Seat Removal and Installation
  25
  - Seat Removal
    25
  - Seat Installation
    26
- Fuel Sending Unit Removal and Installation
  26
  - Fuel Sending Unit Removal
    26
  - Fuel Sending Unit Installation
    27
7 Radiator/Oil Cooler Disassembly and Assembly

29
- Chapter Overview
  29
- Personal Safety
  29
- Machine Preparation
  29
- Radiator/Oil Cooler Disassembly and Assembly Procedures
  29
- Fan Guard Removal and Installation
  29
  - Fan Guard Removal
    30
  - Fan Guard Installation
    30
- Radiator/Cooler Removal and Installation
  30
  - Radiator/Cooler Removal
    30
  - Radiator/Cooler Installation
    32
8 Hydraulic Reservoir Disassembly and Assembly

35
9 Loader/Transmission Controls Disassembly and Assembly

43
10 Transmission and Drive Disassembly

49
11 Undercarriage Disassembly and Assembly

55
- Chapter Overview
  55
- Personal Safety
  55
- Machine Preparation
  55
- Undercarriage Disassembly and Assembly Procedures
  55
- Center Wheel Removal and Installation
  55
  - Wheel Removal
    56
- Track Removal and Installation
  58
- End Wheel Removal
  58
- Outboard Bearing Removal and Installation
  59
- Drive Sprocket Removal and Installation
  60
- Drive Motor Removal and Installation
  60
  - Drive Motor Removal
    60
  - Assembly Procedure
    67
12 Loader Disassembly and Assembly

67
13 Maintenance

71
- Chapter Overview
  71
- Engine Oil
  71
  - Oil Change Procedures
    71
  - Engine Oil Specifications
    71
- Hydraulic Fluid and Filter
  72
  - Hydraulic Fluid and Filter Change Procedures
    72
- Fuel/Water Separator
  73
- Fuel Filter
  73
  - Fuel Filter Change Procedures
    73
  - Fuel Specifications
    73
- Air Cleaner
  73
  - Air Filter Change Procedures
    73
- Track Tension
  74
  - Track Tension Adjustment Procedures
    74
  - Checking for Proper Track Adjustment
    74
- Fuse Box
  75
- Grease Fittings
  75
- Bleeding the Fuel System
  76
14 Hydraulic Pressure Check & Adjustment

77
- Chapter Overview
  77
- Personal Safety
  77
- Machine Preparation
  77
- Hydraulic Pressure Adjustment Procedures
  77
- Charge Pressure Check
  77
- Auxiliary Pressure Check & Adjustment
  78
15 Troubleshooting

81
- Chapter Overview
  81
- Personal Safety
  81
- Machine Preparation
  81
- Preliminary Inspection
  81
  - Visual Inspection
    81

Terex PT-60 Operation And Maintenance Manual (87 pages)

Brand: Terex | Category: Compact Loader | Size: 5.07 MB

Table of Contents

2
- Introduction
  3
Safety

6
- Safety Alert System
  8
- Symbols
  9
- Graphical Symbols
  11
- Safety Signs (ANSI)
  15
- Safety Signs (ISO)
  17
- General Notes
  19
- Hazard Zone
  20
- Personal Protection Equipment
  20
- Operation
  21
- Stability
  22
- Transport of Persons
  22
- Fire Prevention
  23
- Crush / Burn Avoidance
  24
- Placing into Operation
  25
- Starting the Machine
  25
- Jobsite Safety
  26
- Parking the Machine
  27
- Towing / Retrieving
  27
- Transporting
  28
- Maintenance
  29
- Battery
  31
- Hydraulic Lines / Hoses
  32
Technical Data

34
- General Structure
  36
- Electrical System
  37
- Engine
  37
- Undercarriage
  37
- Views
  37
- Auxiliary Hydraulics
  38
- Ground Pressure
  38
- Operating Specifications
  38
- Service / Refill Capacities
  38
- Transmission
  38
- Dimensions and Weights
  39
- Fluid Specifications
  39
Machine Description / Controls

40
- Display Elements
  42
- Controls
  43
- Bucket Positioning
  44
- Throttle
  44
- Two Speed
  44
- Auxiliary Hydraulics
  45
- Electric Attachment Control
  46
- Emergency Exits
  46
Operation

48
- General Information
  50
- Pre-Operation Safety Checklist
  50
- Starting Procedure
  51
- Filling the Bucket
  52
- Surface Preservation
  52
- Grading
  53
- Leveling
  53
- Fastening Attachments
  54
- Loading
  54
- Power Quick Attach
  55
- Unfastening Attachments
  55
- Operation on Inclines
  56
- Shut-Down Procedure
  56
- Lift Arm Brace
  57
Transportation

58
- Towing/Retrieving
  60
- Transporting
  60
- Loading / Unloading Procedure
  61
- Lifting Procedure
  62
Maintenance

64
- Care and Cleaning
  66
- General
  66
- Maintenance Intervals
  67
- Lubrication Points
  68
- Engine Oil Check
  69
- Engine Oil Change
  70
- Hydraulic Oil Change
  71
- Accessory Belt
  72
- Hydraulic Filter Change
  72
- Fuel Filter Change
  73
- Water Separator
  73
- General Undercarriage
  74
- Track Tension Check
  74
- Track Tension Adjustment
  75
- Drive Sprocket Rollers
  76
- Air Cleaner Removal / Inspection
  77
- Air Cleaner Cleaning
  78
- Engine Coolant Change
  79
- Radiator Oil Cooler Cleaning
  79
- Chassis Cleaning
  80
- Electrical System
  81
- Storage
  82
- California Proposition 65
  84
- Service Log
  85

Terex PT-60 Operation And Maintenance Manual (86 pages)

Compact Track Loader

Brand: Terex | Category: Compact Loader | Size: 12.67 MB

Table of Contents

3
- Introduction
  4
Safety

7
- Safety Alert System
  9
- Pictograms
  10
- Safety Symbols
  12
- Safety Signs
  16
- General Notes
  18
- Danger Zone
  19
- Personal Protection Equipment
  19
- Operation
  20
- Stability
  21
- Transport of Persons
  21
- Fire Prevention
  22
- Crush / Burn Avoidance
  23
- Placing into Operation
  24
- Starting the Machine
  24
- Jobsite Safety
  25
- Parking the Machine
  26
- Towing / Retrieving
  26
- Transporting
  27
- Maintenance
  28
- Battery
  30
- Hydraulic Lines / Hoses
  31
Technical Data

33
- General Structure
  35
- Electrical System
  36
- Engine
  36
- Undercarriage
  36
- Views
  36
- Auxiliary Hydraulics
  37
- Ground Pressure
  37
- Operating Specifications
  37
- Service / Refill Capacities
  37
- Transmission
  37
- Dimensions and Weights
  38
- Fluid Specifications
  38
Machine Description / Controls

39
- Display Elements
  41
- Controls
  42
- Bucket Positioning
  43
- Throttle
  43
- Two Speed
  43
- Auxiliary Hydraulics
  44
- Electric Attachment Control
  45
- Emergency Exits
  45
Operation

47
- General Information
  49
- Pre-Operation Safety Checklist
  49
- Starting Procedure
  50
- Filling the Bucket
  51
- Surface Preservation
  51
- Grading
  52
- Leveling
  52
- Fastening Attachments
  53
- Loading
  53
- Power Quick Attach
  54
- Unfastening Attachments
  54
- Operation on Inclines
  55
- Shut-Down Procedure
  55
- Lift Arm Brace
  56
Transportation

57
- Towing/Retrieving
  59
- Transporting
  59
- Loading / Unloading Procedure
  60
- Lifting Procedure
  61
Maintenance

63
- Care and Cleaning
  65
- General
  65
- Maintenance Intervals
  66
- Lubrication Points
  67
- Engine Oil Check
  68
- Engine Oil Change
  69
- Hydraulic Oil Change
  70
- Accessory Belt
  71
- Hydraulic Filter Change
  71
- Fuel Filter Change
  72
- Water Separator
  72
- General Undercarriage
  73
- Track Tension Check
  73
- Track Tension Adjustment
  74
- Drive Sprocket Rollers
  75
- Air Cleaner Removal / Inspection
  76
- Air Cleaner Cleaning
  77
- Engine Coolant Change
  78
- Radiator Oil Cooler Cleaning
  78
- Chassis Cleaning
  79
- Electrical System
  80
- Storage
  81
- California Proposition 65
  83
- Service Log
  84

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Terex PT-60 Manuals

Terex PT-60 Service Manual (85 pages)

Table of Contents

1 Product Safety

2 Technical Specifications

PT-50 Specifications

PT-60 Specifications

3 System Diagrams

4 Machine Controls and Instrumentation

5 Operator Enclosure Disassembly and Assembly

6 Chassis Disassembly and Assembly Procedures

7 Radiator/Oil Cooler Disassembly and Assembly

8 Hydraulic Reservoir Disassembly and Assembly

9 Loader/Transmission Controls Disassembly and Assembly

10 Transmission and Drive Disassembly

11 Undercarriage Disassembly and Assembly

12 Loader Disassembly and Assembly

13 Maintenance

14 Hydraulic Pressure Check & Adjustment

15 Troubleshooting

Terex PT-60 Operation And Maintenance Manual (87 pages)

Table of Contents

Table of Contents

Safety

Technical Data

Machine Description / Controls

Operation

Transportation

Maintenance

Terex PT-60 Operation And Maintenance Manual (86 pages)

Table of Contents

Table of Contents

Safety

Technical Data

Machine Description / Controls

Operation

Transportation

Maintenance

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