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Terex PT-30 Manuals
Manuals and User Guides for Terex PT-30. We have
2
Terex PT-30 manuals available for free PDF download: Service Manual, Operation And Maintenance Manual
Terex PT-30 Service Manual (116 pages)
Compact Track Loader
Brand:
Terex
| Category:
Compact Loader
| Size: 6.44 MB
Table of Contents
Table of Contents
4
1 Product Safety
8
Chapter Overview
8
Basic Precautions
8
Safety Labels
8
Personal Protective Equipment
8
Entering and Exiting
9
Lifting
9
Hot Fluids and Components
9
Corrosion Inhibitor
9
Batteries
9
Pressurized Items
9
Repair
10
Attachments
11
Machine Labels and Decals
11
Safety Label Examples
11
2 Technical Specifications
14
PT-30 Specifications
14
3 System Diagrams
16
Chapter Overview
16
Filtering and Cooling System
16
Auxiliary Circuit System
17
Drive Loop System
18
4 Machine Controls and Instrumentation
20
Chapter Overview
20
Machine Controls
20
Loader Control
20
Drive Control
20
Throttle
20
PT-30 Switches
21
5 Operator Enclosure Disassembly
22
Chapter Overview
22
Personal Safety
22
Machine Preparation
22
Operator Enclosure Disassembly and Assembly Procedures
22
Light Bar Removal and Installation
22
Light Bar Removal
22
Light Bar Installation
23
Ignition Switch Removal and Installation
23
Ignition Switch Removal
23
Ignition Switch Installation
24
Gauge Removal and Installation
25
Gauge Removal
25
Gauge Installation
25
Lap Bar Gas Assist Spring Removal and Installation
26
Lap Bar Gas Assist Spring Removal
26
Lap Bar Gas Assist Spring Installation
26
Chassis Disassembly and Assembly
28
Chapter Overview
28
Personal Safety
28
Machine Preparation
28
6 Chassis Disassembly and Assembly Procedures
28
Seat Removal and Installation
28
Seat Removal
28
Seat Installation
29
Fuel Sending Unit Removal and Installation
29
Fuel Sending Unit Removal
29
Fuel Sending Unit Installation
30
Fuel Tank Removal and Installation
31
Fuel Tank Removal
31
Fuel Tank Installation
33
7 Radiator/Oil Cooler Disassembly
36
Chapter Overview
36
Personal Safety
36
Machine Preparation
36
Radiator/Oil Cooler Disassembly and Assembly Procedures
36
Fan Guard Removal and Installation
36
Fan Guard Removal
37
Fan Guard Installation
37
Fan and Fan Shroud Removal and Installation
37
Fan and Fan Shroud Removal
37
Fan and Fan Shroud Installation
38
Radiator/Cooler Removal and Installation
39
Radiator/Cooler Removal
39
Radiator/Cooler Installation
41
Radiator/Oil Cooler Adjustment Procedures
42
Fan Shroud Adjustment
42
Fan Guard Adjustment
43
8 Hydraulic Reservoir Disassembly
44
Chapter Overview
44
Personal Safety
44
Machine Preparation
44
Hydraulic Reservoir Disassembly and Assembly Procedures
44
Filter Element Removal and Installation
44
Filter Assembly Removal and Installation
44
Filter Assembly Removal
45
Filter Assembly Installation
46
Access Cover Assembly Removal
47
Access Cover Assembly Installation
47
Reservoir Gauge Removal and Installation
48
Reservoir Gauge Removal
48
Reservoir Gauge Installation
49
Suction Screen Removal and Installation
49
Suction Screen Removal
49
Suction Screen Installation
50
Hydraulic Reservoir Cleaning Procedures
50
9 Loader/Transmission Controls Disassembly
52
Chapter Overview
52
Personal Safety
52
Machine Preparation
52
Loader/Transmission Controls Disassembly and Assembly Procedures
52
Loader Control Joystick/Drive Control Joystick Removal and Installation
52
Loader Control Joystick/Drive Control Joystick Removal
53
Installation
54
Loader Float Magnet Removal and Installation
54
Loader Float Magnet Removal
54
Loader Valve Removal and Installation
55
Loader Valve Removal
55
10 Transmission and Drive Disassembly
58
Chapter Overview
58
Personal Safety
58
Machine Preparation
58
Transmission and Drive Disassembly and Assembly Procedures
58
Drive Motor Removal and Installation
58
Auxiliary Gear Pump Removal and Installation
59
Auxiliary Gear Pump Removal
59
Auxiliary Gear Pump Installation
60
Tandem Pump Removal and Installation
61
Tandem Pump Removal
61
Tandem Pump Installation
62
Pump Drive Coupler Removal and Installation
63
Pump Drive Coupler Removal
63
Pump Drive Coupler Installation
64
11 Engine Components Disassembly and as
66
Chapter Overview
66
Personal Safety
66
Machine Preparation
66
Engine Components Disassembly and Assembly Procedures
66
Primary Air Filter Removal and Installation
66
Safety Air Filter Removal and Installation
66
Engine Oil Filter Removal and Installation
66
Fuel Filter Removal and Installation
66
Muffler Removal and Installation
67
Muffler Removal
67
Muffler Installation
67
Exhaust Pipe Removal and Installation
68
Exhaust Pipe Removal
68
Exhaust Pipe Installation
69
Battery Removal and Installation
70
Battery Removal
70
Battery Installation
71
Bleeding the Fuel System
72
12 Undercarriage Disassembly and Assembly
74
Chapter Overview
74
Personal Safety
74
Machine Preparation
74
Undercarriage Disassembly and Assembly Procedures
74
Wheel Removal and Installation
74
Wheel Removal
74
Wheel Installation
76
Track Removal and Installation
76
Track Removal
76
Track Installation
78
Sprocket Bearing Plate Removal and Installation
79
Sprocket Bearing Plate Removal
80
Sprocket Bearing Plate Installation
80
Sprocket Roller Removal and Installation
81
Sprocket Roller Removal
81
Sprocket Roller Installation
82
Sprocket Removal and Installation
82
Sprocket Removal
82
Sprocket Installation
83
Drive Motor Removal and Installation
83
Drive Motor Removal
84
Drive Motor Installation
84
13 Loader Disassembly and Assembly
86
Chapter Overview
86
Personal Safety
86
Machine Preparation
86
Lift Cylinder/Tilt Cylinder Removal and Installation
86
Lift Cylinder/Tilt Cylinder Removal
86
Lift Cylinder/Tilt Cylinder Installation
88
Lift Cylinder/Tilt Cylinder Seal Kit Removal
88
Lift Arm Bushing Removal and Installation
91
Upper Friction Points
91
Lower Friction Points
93
Removal and Installation
94
14 Quick Attach Disassembly and Assembly
96
Chapter Overview
96
Personal Safety
96
Machine Preparation
96
Quick Attach Disassembly and Assembly Procedures
96
Quick Attach Assembly Removal and Installation
97
Quick Attach Assembly Removal
97
Quick Attach Assembly Installation
98
15 Troubleshooting
100
Chapter Overview
100
Personal Safety
100
Machine Preparation
100
Visual Inspection
100
Troubleshooting
101
16 Maintenance
104
Chapter Overview
104
To Install/Remove Lift Arm Brace
104
Maintenance Schedule
104
Engine Oil
105
Oil Change Procedures
105
Engine Oil Specifications
105
Hydraulic Fluid and Filter
105
Hydraulic Fluid and Filter Change
105
Procedures
105
Fuel Filter
106
Fuel Filter Change Procedures
106
Fuel Specifications
106
Air Cleaner
106
Air Filter Change Procedures
107
Track Tension
107
Track Tension Adjustment Procedures
107
Checking for Proper Track Adjustment
108
Fuse Box
108
Grease Fittings
108
Lift Arm Bushings
109
17 Hydraulic Pressure Check & Adjustment
110
Chapter Overview
110
Personal Safety
110
Machine Preparation
110
Charge Pressure Check
110
Auxiliary Pressure Check & Adjustment
113
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Terex PT-30 Operation And Maintenance Manual (85 pages)
Brand:
Terex
| Category:
Compact Loader
| Size: 5.26 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
6
Safety Alert System
8
Symbols
9
Graphical Symbols
11
ANSI Safety Signs
15
ISO Safety Signs
17
General Notes
19
Hazard Zone
20
Personal Protection Equipment
20
Operation
21
Stability
22
Transport of Persons
22
Fire Prevention
23
Crush / Burn Avoidance
24
Placing into Operation
25
Starting the Machine
25
Jobsite Safety
26
Parking the Machine
27
Towing / Retrieving
27
Transporting
28
Maintenance
29
Battery
31
Hydraulic Hoses/Lines
32
Technical Data
34
General Structure
36
Electrical System
37
Engine
37
Undercarriage
37
Views
37
Auxiliary Hydraulics
38
Dimensions and Weights
38
Ground Pressure
38
Operating Specifications
38
Transmission
38
Fluid Specifications
39
Service / Refill Capacities
39
Machine Description / Controls
40
Display Elements
42
Controls
43
Throttle
43
Auxiliary Hydraulics
44
Electric Attachment Control
45
Emergency Exits
45
Operation
46
General Information
48
Pre-Operation Safety Checklist
48
Starting Procedure
49
Filling the Bucket
50
Surface Preservation
50
Grading
51
Leveling
51
Fastening Attachments
52
Loading
52
Unfastening Attachments
53
Operation on Inclines
54
Shut-Down Procedure
54
Lift Arm Brace
55
Transportation
56
Transporting
58
Towing/Retrieving
59
Loading / Unloading Procedure
60
Lifting Procedure
61
Maintenance
62
Care and Cleaning
64
General
64
Maintenance Intervals
65
Lubrication Points
66
Engine Oil Check
67
Engine Oil Change
68
Hydraulic Oil Change
69
Fan / Accessory Belt
70
Hydraulic Filter Change
70
Fuel Filter Change
71
Water Separator
71
General Undercarriage
72
Track Tension Check
72
Track Tension Adjustment
73
Drive Sprocket Rollers
74
Air Cleaner Inspection/Replacement
75
Air Cleaner Cleaning
76
Engine Coolant Change
77
Radiator Oil Cooler Cleaning
77
Chassis Cleaning
78
Electrical System
79
Storage
80
California Proposition 65
82
Service Log
83
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