Terex PT-30 Compact Track Loader Manuals

Manuals and User Guides for Terex PT-30 Compact Track Loader. We have 2 Terex PT-30 Compact Track Loader manuals available for free PDF download: Service Manual, Operation And Maintenance Manual

Terex PT-30 Service Manual (116 pages)

Compact Track Loader

Brand: Terex | Category: Compact Loader | Size: 6 MB

Table of Contents
4
1 Product Safety

8
- Chapter Overview
  8
- Basic Precautions
  8
  - Safety Labels
    8
  - Personal Protective Equipment
    8
  - Entering and Exiting
    9
  - Lifting
    9
  - Hot Fluids and Components
    9
  - Corrosion Inhibitor
    9
  - Batteries
    9
  - Pressurized Items
    9
- Repair
  10
- Attachments
  11
- Machine Labels and Decals
  11
  - Safety Label Examples
    11
2 Technical Specifications

14
- PT-30 Specifications
  14
3 System Diagrams

16
- Chapter Overview
  16
- Filtering and Cooling System
  16
- Auxiliary Circuit System
  17
- Drive Loop System
  18
4 Machine Controls and Instrumentation

20
- Chapter Overview
  20
- Machine Controls
  20
  - Loader Control
    20
  - Drive Control
    20
  - Throttle
    20
- PT-30 Switches
  21
5 Operator Enclosure Disassembly

22
- Chapter Overview
  22
- Personal Safety
  22
- Machine Preparation
  22
- Operator Enclosure Disassembly and Assembly Procedures
  22
- Light Bar Removal and Installation
  22
  - Light Bar Removal
    22
  - Light Bar Installation
    23
- Ignition Switch Removal and Installation
  23
  - Ignition Switch Removal
    23
  - Ignition Switch Installation
    24
- Gauge Removal and Installation
  25
  - Gauge Removal
    25
  - Gauge Installation
    25
- Lap Bar Gas Assist Spring Removal and Installation
  26
  - Lap Bar Gas Assist Spring Removal
    26
  - Lap Bar Gas Assist Spring Installation
    26
- Chassis Disassembly and Assembly
  28
- Chapter Overview
  28
- Personal Safety
  28
- Machine Preparation
  28
6 Chassis Disassembly and Assembly Procedures

28
- Seat Removal and Installation
  28
  - Seat Removal
    28
  - Seat Installation
    29
- Fuel Sending Unit Removal and Installation
  29
  - Fuel Sending Unit Removal
    29
  - Fuel Sending Unit Installation
    30
- Fuel Tank Removal and Installation
  31
  - Fuel Tank Removal
    31
  - Fuel Tank Installation
    33
7 Radiator/Oil Cooler Disassembly

36
8 Hydraulic Reservoir Disassembly

44
9 Loader/Transmission Controls Disassembly

52
10 Transmission and Drive Disassembly

58
11 Engine Components Disassembly and as

66
12 Undercarriage Disassembly and Assembly

74
- Chapter Overview
  74
- Personal Safety
  74
- Machine Preparation
  74
- Undercarriage Disassembly and Assembly Procedures
  74
- Wheel Removal and Installation
  74
  - Wheel Removal
    74
  - Wheel Installation
    76
- Track Removal and Installation
  76
  - Track Removal
    76
  - Track Installation
    78
- Sprocket Bearing Plate Removal and Installation
  79
  - Sprocket Bearing Plate Removal
    80
  - Sprocket Bearing Plate Installation
    80
- Sprocket Roller Removal and Installation
  81
  - Sprocket Roller Removal
    81
  - Sprocket Roller Installation
    82
- Sprocket Removal and Installation
  82
  - Sprocket Removal
    82
  - Sprocket Installation
    83
  - Drive Motor Removal and Installation
    83
    
    Drive Motor Removal
    84
    
    Drive Motor Installation
    84
13 Loader Disassembly and Assembly

86
14 Quick Attach Disassembly and Assembly

96
15 Troubleshooting

100
- Chapter Overview
  100
- Personal Safety
  100
- Machine Preparation
  100
  - Visual Inspection
    100
- Troubleshooting
  101
16 Maintenance

104
- Chapter Overview
  104
- To Install/Remove Lift Arm Brace
  104
- Maintenance Schedule
  104
- Engine Oil
  105
  - Oil Change Procedures
    105
  - Engine Oil Specifications
    105
- Hydraulic Fluid and Filter
  105
  - Hydraulic Fluid and Filter Change
    105
  - Procedures
    105
- Fuel Filter
  106
  - Fuel Filter Change Procedures
    106
  - Fuel Specifications
    106
- Air Cleaner
  106
  - Air Filter Change Procedures
    107
- Track Tension
  107
  - Track Tension Adjustment Procedures
    107
  - Checking for Proper Track Adjustment
    108
- Fuse Box
  108
- Grease Fittings
  108
- Lift Arm Bushings
  109
17 Hydraulic Pressure Check & Adjustment

110
- Chapter Overview
  110
- Personal Safety
  110
- Machine Preparation
  110
- Charge Pressure Check
  110
- Auxiliary Pressure Check & Adjustment
  113

Terex PT-30 Operation And Maintenance Manual (85 pages)

Brand: Terex | Category: Compact Loader | Size: 5 MB

Table of Contents

2
- Introduction
  3
Safety

6
- Safety Alert System
  8
- Symbols
  9
- Graphical Symbols
  11
- ANSI Safety Signs
  15
- ISO Safety Signs
  17
- General Notes
  19
- Hazard Zone
  20
- Personal Protection Equipment
  20
- Operation
  21
- Stability
  22
- Transport of Persons
  22
- Fire Prevention
  23
- Crush / Burn Avoidance
  24
- Placing into Operation
  25
- Starting the Machine
  25
- Jobsite Safety
  26
- Parking the Machine
  27
- Towing / Retrieving
  27
- Transporting
  28
- Maintenance
  29
- Battery
  31
- Hydraulic Hoses/Lines
  32
Technical Data

34
- General Structure
  36
- Electrical System
  37
- Engine
  37
- Undercarriage
  37
- Views
  37
- Auxiliary Hydraulics
  38
- Dimensions and Weights
  38
- Ground Pressure
  38
- Operating Specifications
  38
- Transmission
  38
- Fluid Specifications
  39
- Service / Refill Capacities
  39
Machine Description / Controls

40
- Display Elements
  42
- Controls
  43
- Throttle
  43
- Auxiliary Hydraulics
  44
- Electric Attachment Control
  45
- Emergency Exits
  45
Operation

46
- General Information
  48
- Pre-Operation Safety Checklist
  48
- Starting Procedure
  49
- Filling the Bucket
  50
- Surface Preservation
  50
- Grading
  51
- Leveling
  51
- Fastening Attachments
  52
- Loading
  52
- Unfastening Attachments
  53
- Operation on Inclines
  54
- Shut-Down Procedure
  54
- Lift Arm Brace
  55
Transportation

56
- Transporting
  58
- Towing/Retrieving
  59
- Loading / Unloading Procedure
  60
- Lifting Procedure
  61
Maintenance

62
- Care and Cleaning
  64
- General
  64
- Maintenance Intervals
  65
- Lubrication Points
  66
- Engine Oil Check
  67
- Engine Oil Change
  68
- Hydraulic Oil Change
  69
- Fan / Accessory Belt
  70
- Hydraulic Filter Change
  70
- Fuel Filter Change
  71
- Water Separator
  71
- General Undercarriage
  72
- Track Tension Check
  72
- Track Tension Adjustment
  73
- Drive Sprocket Rollers
  74
- Air Cleaner Inspection/Replacement
  75
- Air Cleaner Cleaning
  76
- Engine Coolant Change
  77
- Radiator Oil Cooler Cleaning
  77
- Chassis Cleaning
  78
- Electrical System
  79
- Storage
  80
- California Proposition 65
  82
- Service Log
  83

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More Terex Manuals

Terex PT-30 Compact Track Loader Manuals

Terex PT-30 Service Manual (116 pages)

Table of Contents

1 Product Safety

2 Technical Specifications

3 System Diagrams

4 Machine Controls and Instrumentation

5 Operator Enclosure Disassembly

6 Chassis Disassembly and Assembly Procedures

7 Radiator/Oil Cooler Disassembly

8 Hydraulic Reservoir Disassembly

9 Loader/Transmission Controls Disassembly

10 Transmission and Drive Disassembly

11 Engine Components Disassembly and as

12 Undercarriage Disassembly and Assembly

13 Loader Disassembly and Assembly

14 Quick Attach Disassembly and Assembly

15 Troubleshooting

16 Maintenance

17 Hydraulic Pressure Check & Adjustment

Terex PT-30 Operation And Maintenance Manual (85 pages)

Table of Contents

Table of Contents

Safety

Technical Data

Machine Description / Controls

Operation

Transportation

Maintenance

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Terex Categories