User Manuals: Terex R160T Compact Track Loader

Manuals and User Guides for Terex R160T Compact Track Loader. We have 2 Terex R160T Compact Track Loader manuals available for free PDF download: Operation And Maintenance Manual, Service & Repair Manual

Terex R160T Service & Repair Manual (83 pages)

Brand: Terex | Category: Compact Loader | Size: 6 MB

Table of Contents
2
Product Safety
4
Chapter Overview
4
Basic Precautions
4
Safety Labels
4
Personal Protective Equipment
4
Entering and Exiting
5
Lifting
5
Corrosion Inhibitor
5
Batteries
5
Pressurized Items
5
Repair
6
Attachments
7
Machine Labels and Decals
7
Product ID Number
7
Safety Label Examples
7
Technical Specifications
10
R160T Specifications
10
R190T Specifications
11
System Diagrams
12
Chapter Overview
12
Filtering and Cooling System
12
Auxiliary Circuit System
13
Drive Loop System
14
Electrical Attachment Outlet
15
Machine Controls and Instrumentation
16
Chapter Overview
16
Machine Controls
16
Drive Control
16
Throttle
16
Switches
17
Operator Enclosure Disassembly and Assembly Procedures
18
Chapter Overview
18
Personal Safety
18
Machine Preparation
18
Light Bar Removal and Installation
18
Light Bar Removal
18
Light Bar Installation
19
Ignition Switch Removal and Installation
19
Ignition Switch Removal
19
Ignition Switch Installation
20
Gauge Removal and Installation
21
Gauge Removal
21
Gauge Installation
21
Lap Bar Gas Assist Spring Removal and Installation
22
Lap Bar Gas Assist Spring Removal
22
Lap Bar Gas Assist Spring Installation
22
Chassis Disassembly and Assembly Procedures
24
Chapter Overview
24
Personal Safety
24
Machine Preparation
24
Seat Removal and Installation
24
Seat Removal
24
Seat Installation
25
Fuel Sending Unit Removal and Installation
25
Fuel Sending Unit Removal
25
Fuel Sending Unit Installation
26
Radiator/Oil Cooler Disassembly
28
Chapter Overview
28
Personal Safety
28
Machine Preparation
28
Radiator/Oil Cooler Disassembly and Assembly Procedures
28
Fan Guard Removal and Installation
28
Fan Guard Removal
29
Fan Guard Installation
29
Radiator/Cooler Removal and Installation
29
Radiator/Cooler Removal
29
Radiator/Cooler Installation
31
Hydraulic Reservoir Disassembly
34
Chapter Overview
34
Personal Safety
34
Machine Preparation
34
Hydraulic Reservoir Disassembly and Assembly Procedures
34
Filter Element Removal and Installation
34
Filter Assembly Removal and Installation
34
Filter Assembly Removal
35
Filter Assembly Installation
36
Access Cover Removal and Installation
37
Access Cover Assembly Removal
37
Access Cover Assembly Installation
37
Reservoir Gauge Removal and Installation
38
Reservoir Gauge Removal
38
Reservoir Gauge Installation
39
Suction Screen Removal and Installation
39
Suction Screen Removal
39
Suction Screen Installation
40
Hydraulic Reservoir Cleaning Procedures
40
Hydraulic Reservoir Cleaning
40
Loader/Transmission Controls Disassembly
42
Chapter Overview
42
Personal Safety
42
Machine Preparation
42
Loader/Transmission Controls Disassembly and Assembly Procedures
42
Joystick Removal and Installation
42
Joystick Removal
43
Loader Float Magnet Removal and Installation
44
Loader Float Magnet Removal
44
Loader Valve Removal and Installation
45
Loader Valve Removal
45
Loader Valve Installation
46
Self Level Valve Removal and Installation
47
Drive and Auxiliary Pump Disassembly
48
Chapter Overview
48
Personal Safety
48
Machine Preparation
48
Hydraulic Drive & Auxiliary Pump Disassembly and Assembly Procedures
48
Auxiliary Pump Removal and Installation
48
Auxiliary Gear Pump Removal
48
Auxiliary Gear Pump Installation
50
Tandem Drive Pump Removal and Installation
50
10. Tandem Drive Pump Removal
52
Tandem Drive Pump Installation
52
Pump Drive Coupler Removal and Installation
52
Pump Drive Coupler Removal
52
Pump Drive Coupler Installation
52
Undercarriage Disassembly and Assembly
54
Chapter Overview
54
Personal Safety
54
Machine Preparation
54
Undercarriage Disassembly and Assembly Procedures
54
Center Wheel Removal and Installation
54
Wheel Removal
55
Track Removal and Installation
57
Outboard Bearing Removal and Installation
58
Drive Sprocket Removal and Installation
59
Drive Motor Removal and Installation
59
Drive Motor Removal
59
Assembly Procedure
66
Loader Disassembly and Assembly
66
Chapter Overview
66
Personal Safety
66
Machine Preparation
66
Loader Disassembly and Assembly Procedures
66
Lift Cylinder/Tilt Cylinder Removal and Installation
66
Lift Cylinder/Tilt Cylinder Removal
66
Lift Cylinder/Tilt Cylinder Installation
68
13. Maintenance
70
Chapter Overview
70
Engine Oil
70
Oil Change Procedures
70
Engine Oil Specifications
70
Hydraulic Fluid and Filter
71
Hydraulic Fluid and Filter Change Procedures
71
Fuel/Water Separator
72
Fuel Filter
72
Fuel Filter Change Procedures
72
Fuel Specifications
72
Air Cleaner
72
Air Filter Change Procedures
72
Track Tension
73
Track Tension Adjustment Procedures
73
Checking for Proper Track Adjustment
73
Fuse Box
74
Grease Fittings
74
Bleeding the Fuel System
75
Hydraulic Pressure Check & Adjustment
76
Chapter Overview
76
Personal Safety
76
Machine Preparation
76
Hydraulic Pressure Adjustment Procedures
76
Charge Pressure Check
76
Charge Pressure Adjustment
76
Auxiliary Pressure Check & Adjustment
77
Control Set Procedure
78
15. Troubleshooting
80
Chapter Overview
80
Personal Safety
80
Machine Preparation
80
Preliminary Inspection
80
Visual Inspection
80

Terex R160T Operation And Maintenance Manual (84 pages)

Compact: Track Loader

Brand: Terex | Category: Compact Loader | Size: 4 MB

Table of Contents

3
- Introduction
  4
Safety

7
- Safety Alert System
  9
- Graphical Symbols
  10
- Safety Signs (ANSI)
  14
- General Notes
  16
- Hazard Zone
  17
- Personal Protection Equipment
  17
- Operation
  18
- Stability
  19
- Transport of Persons
  19
- Fire Prevention
  20
- Crush / Burn Avoidance
  21
- Placing into Operation
  22
- Starting the Machine
  22
- Jobsite Safety
  23
- Parking the Machine
  24
- Towing / Retrieving
  24
- Transporting
  25
- Maintenance
  26
- Battery
  28
- Hydraulic Lines / Hoses
  29
Technical Data

31
- General Structure
  33
- Electrical System
  34
- Engine
  34
- Undercarriage
  34
- Views
  34
- Auxiliary Hydraulics
  35
- Ground Pressure
  35
- Operating Specifications
  35
- Service / Refill Capacities
  35
- Transmission
  35
- Dimensions and Weights
  36
- Fluid Specifications
  36
Machine Description / Controls

37
- Display Elements
  39
- Symbols
  40
- Controls
  42
- Bucket Positioning
  43
- Throttle
  43
- Two Speed
  43
- Auxiliary Hydraulics
  44
- Electric Attachment Control
  45
- Emergency Exits
  45
- Attachment Compatibility
  46
Operation

47
- General Information
  49
- Pre-Operation Safety Checklist
  49
- Starting Procedure
  50
- Filling the Bucket
  51
- Surface Preservation
  51
- Grading
  52
- Leveling
  52
- Fastening Attachments
  53
- Loading
  53
- Power Quick Attach
  54
- Unfastening Attachments
  54
- Operation on Inclines
  55
- Shut-Down Procedure
  55
- Lift Arm Brace
  56
- Transportation
  57
Maintenance

63
- Care and Cleaning
  65
- General
  65
- Maintenance Intervals
  66
- Lubrication Points
  67
- Engine Oil Check
  68
- Engine Oil Change
  69
- Hydraulic Oil Change
  70
- Accessory Belt
  71
- Hydraulic Filter Change
  71
- Fuel Filter Change
  72
- Water Separator
  72
- General Undercarriage
  73
- Track Tension Check
  73
- Track Tension Adjustment
  74
- Drive Sprocket Rollers
  75
- Air Cleaner Removal / Inspection
  76
- Air Cleaner Cleaning
  77
- Engine Coolant Change
  78
- Radiator Oil Cooler Cleaning
  78
- Chassis Cleaning
  79
- Electrical System
  80
- Storage
  81
- Lifting Procedure
  83
- California Proposition 65
  84

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User Manuals: Terex R160T Compact Track Loader

Terex R160T Service & Repair Manual (83 pages)

Table of Contents

Terex R160T Operation And Maintenance Manual (84 pages)

Table of Contents

Table of Contents

Safety

Technical Data

Machine Description / Controls

Operation

Maintenance

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