Terex PT100G Forestry Manuals

Manuals and User Guides for Terex PT100G Forestry. We have 2 Terex PT100G Forestry manuals available for free PDF download: Service Manual, Operation And Maintenance Manual

Terex PT100G Forestry Service Manual (142 pages)

Compact Track Loader

Brand: Terex | Category: Compact Loader | Size: 16.71 MB

Table of Contents
3
1 Product Safety

7
- Chapter Overview
  7
- Basic Precautions
  7
  - Safety Labels
    7
  - Protective Equipment
    7
  - Entering and Exiting
    8
  - Lifting
    8
  - Hot Fluids and Components
    8
  - Corrosion Inhibitor
    8
  - Batteries
    8
  - Pressurized Items
    8
- Repair
  9
- Attachments
  10
- Machine Labels and Decals
  10
  - Product Identification Number
    10
2 Technical Specifications

13
- Specifications
  13
  - Engine
    13
  - Transmission
    13
    
    Charge Pump
    13
    
    Drive Pumps
    13
  - Drive Motors
    13
  - Controls
    13
  - Auxiliary Pump
    13
  - Lift Arm Control Valve
    13
3 Circuit Diagrams

15
- Chapter Overview
  15
- Hydraulic Charge Circuit
  15
- Hydraulic Auxiliary Circuit
  16
- Hydraulic Control Circuit
  17
- Hydraulic Drive Circuit
  18
- Lift Arm Control Valve
  19
- Hydraulic Solenoid Blocks
  20
- Electrical Attachment Outlet
  21
4 Maintenance

23
- Chapter Overview
  23
- Personal Safety
  23
- Lift-Arm Brace
  23
- Tilt-Up Cab
  24
- Jacking Procedure
  24
- Grease Fittings
  25
- Undercarriages
  25
- Track Tension
  26
- Planetary Oil Change
  26
- Drive Sprocket Rollers
  27
- Track Removal
  28
- Track Installation
  30
- Air Cleaner
  32
- Fuel Filter
  33
- Water Separator
  33
- Belt Removal/Installation
  33
- Engine Oil/Filter Change
  34
- Engine Oil Specifications
  35
- Oil Level Check
  35
- Hydraulic Fluid/Filter Change
  36
  - Radiator/Oil Cooler Cleaning
    37
- Engine Cleaning
  37
- Case Drain Filter
  38
- Fuse Panel
  38
5 Machine Controls and Instrumentation

41
- Chapter Overview
  41
- Machine Controls
  41
- Lift Arm Control
  41
- Drive Control
  41
- Throttle
  41
  - Switches
    42
6 Operator Enclosure

43
- Chapter Overview
  43
- Personal Safety
  43
- Machine Preparation
  43
- Removal & Installation
  43
  - Lap Bar Gas Spring
    43
    
    Dash Pod Covers
    44
    
    Removal Procedure
    44
    
    Installation Procedure
    45
    
    Side Panels
    45
  - Pillar Harness Panel
    45
    
    Headliner
    46
    
    Installation Procedure
    46
    
    Seat
    46
7 Chassis and Fuel Tank

47
- Chapter Overview
  47
- Personal Safety
  47
- Machine Preparation
  47
- Removal & Installation
  47
  - Fuel Sending Unit
    47
  - Fuel Tank
    48
    
    Footwell
    49
    
    Installation Procedure
    49
    
    Foot Throttle Assembly
    50
    
    Installation Procedure
    50
    
    Hood Assembly
    51
    
    Installation Procedure
    51
    
    Removal Procedure
    51
8 Radiator and Oil Cooler

53
- Chapter Overview
  53
- Personal Safety
  53
- Machine Preparation
  53
- Removal & Installation
  53
  - Fan Guard
    53
    
    Fan
    54
    
    Installation Procedure
    54
    
    Radiator/Oil Cooler/Fan Shroud
    55
    
    Removal
    55
    
    Installation
    56
9 Hydraulic Reservoir

57
- Chapter Overview
  57
- Personal Safety
  57
- Machine Preparation
  57
- Removal & Installation
  57
  - Removal Procedure
    61
  - Installation Procedure
    61
  - Suction Screen
    61
10 Lift-Arm/Drive Controls

63
- Chapter Overview
  63
- Personal Safety
  63
- Machine Preparation
  63
- Removal & Installation
  63
  - Joystick
    63
    
    Removal Procedure
    65
  - Lift Arm Control Valve
    65
    
    Installation
    65
    
    Removal
    65
11 Hydraulic Pumps/Motors

67
- Chapter Overview
  67
- Personal Safety
  67
- Machine Preparation
  67
- Removal & Installation
  67
- Charge Pump
  67
- Auxiliary Pump
  68
- Tandem Drive Pump
  69
- Drive Motor
  71
  - 12. Engine
    73
- Chapter Overview
  73
- Personal Safety
  73
- Removal & Installation
  73
  - Battery
    73
    
    Installation Procedure
    74
  - Exhaust System
    74
  - Air Cleaner
    76
    
    Removal Procedure
    77
  - Engine
    77
    
    Installation Procedure
    79
13 Undercarriage

81
- Chapter Overview
  81
- Personal Safety
  81
- Machine Preparation
  81
- Removal & Installation
  81
- 15" Idler Wheel
  81
  - Installation Procedure
    81
  - Removal & Service Procedure
    82
  - Idler Hub
    86
  - Front and Rear Axles
    91
14 Lift-Arm Components

93
- Chapter Overview
  93
- Personal Safety
  93
- Machine Preparation
  93
- Removal & Installation
  93
  - Lift Cylinder
    93
  - Bucket/Tilt Cylinder
    95
15 Quick Attach

99
- Chapter Overview
  99
- Personal Safety
  99
- Machine Preparation
  99
- Removal & Installation
  99
  - Locking Pin
    99
    
    Removal Procedure
    101
  - Pivot Pin
    101
16 Hydraulic Component Service

103
- Chapter Overview
  103
- Personal Safety
  103
- Disassembly & Assembly
  103
  - Hydraulic Cylinder
    103
  - Lift Arm Control Valve
    106
  - Drive Pump (Drive Relief Valves)
    108
    
    Drive Pump Solenoid/Spool
    108
  - Auxiliary Pump
    109
    
    Assembly Procedure
    109
- Chapter Overview
  111
- Personal Safety
  111
- Contamination Inspection
  111
  - Charge Pressure Check & Adjust
    111
  - Lift Arm Pressure Check
    114
  - Drive Pressure Check
    114
18 Troubleshooting

117
- Chapter Overview
  117
- Personal Safety
  117
- Visual Inspection
  117
- Engine/Machine Troubleshooting
  119
19 Service Tool

127
- Chapter Overview
  127
- Personal Safety
  127
  - Connecting the Service Tool
    130
  - Using the Service Tool
    130
20 Lubricant & Fuel Specification

137
- Chapter Overview
  137
- Fluids
  137
- Fuel Specifications
  137
21 Service Aids & Supplements

139
- General Torque Specifications
  139
- Fitting Torque Specifications
  139

Terex PT100G Forestry Operation And Maintenance Manual (102 pages)

Compact Track Loader

Brand: Terex | Category: Compact Loader | Size: 9.72 MB

Table of Contents

3
- Introduction
  4
Safety

7
- Safety Alert System
  9
- Safety Pictorials
  10
- Graphical Symbols
  12
- Safety Signs (ANSI)
  16
- Safety Signs (ISO)
  18
- General Notes
  20
- Hazard Zone
  21
- Personal Protection Equipment
  21
- Operation
  22
- Stability
  23
- Transport of Persons
  23
- Fire Prevention
  24
- Crush / Burn Avoidance
  25
- Placing into Operation
  26
- Starting the Machine
  26
- Jobsite Safety
  27
- Parking the Machine
  28
- Towing / Retrieving
  28
- Transporting
  29
- Maintenance
  30
- Battery
  32
- Hydraulic Lines / Hoses
  33
Technical Data

35
- General Structure
  37
- Technical Data
  37
- Electrical System
  38
- Engine
  38
- Undercarriage
  38
- Views
  38
- Auxiliary Hydraulics
  39
- Ground Pressure
  39
- Operating Specifications
  39
- Service / Refill Capacities
  39
- Transmission
  39
- Dimensions and Weights
  40
- Fluid Specifications
  40
Machine Description / Controls

41
- Display Elements
  43
- Controls
  44
- Operator Seat
  45
- Throttle
  45
- Two Speed
  45
- Auxiliary Hydraulics
  46
- Auto Idle
  47
- Bucket Positioning
  47
- Electric Attachment Control
  47
- Operator Interface
  48
- Status Menu
  50
- Config Menu
  53
- Splash Screens
  57
- Emergency Exits
  60
Operation

61
- General Information
  63
- Pre-Operation Safety Checklist
  63
- Starting Procedure
  64
- Filling the Bucket
  65
- Surface Preservation
  65
- Grading
  66
- Leveling
  66
- Fastening Attachments
  67
- Loading
  67
- Power Quick Attach
  68
- Unfastening Attachments
  68
- Operation on Inclines
  69
- Shut down Procedure
  69
- Lift Arm Brace
  70
Transportation

71
- Transporting
  73
- Towing / Retrieving
  74
- Loading / Unloading Procedure
  75
- Lifting Procedure
  76
Maintenance

77
- Care and Cleaning
  79
- General
  79
- Maintenance Intervals
  80
- Lubrication Points
  81
- Engine Oil Check
  82
- Engine Oil Change
  83
- Hydraulic Oil Change
  84
- Accessory Belt
  85
- Hydraulic Filter Change
  85
- Fuel Filter Change
  86
- Water Separator
  86
- General Undercarriage
  87
- Track Tension Check
  87
- Planetary Oil Change
  88
- Track Tension Adjustment
  88
- Drive Sprocket Rollers
  89
- Air Cleaner Removal / Inspection
  90
- Air Cleaner Cleaning
  91
- Engine Coolant Change
  92
- Radiator Oil Cooler Cleaning
  92
- Chassis Cleaning
  93
- Electrical System
  94
  - Electrical Panel
    94
- Storage
  95
- Cab Tilt
  97
- California Proposition 65
  98
- Service Log
  99

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More Terex Manuals

Terex PT100G Forestry Manuals

Terex PT100G Forestry Service Manual (142 pages)

Table of Contents

1 Product Safety

2 Technical Specifications

3 Circuit Diagrams

4 Maintenance

5 Machine Controls and Instrumentation

6 Operator Enclosure

7 Chassis and Fuel Tank

8 Radiator and Oil Cooler

9 Hydraulic Reservoir

10 Lift-Arm/Drive Controls

11 Hydraulic Pumps/Motors

13 Undercarriage

14 Lift-Arm Components

15 Quick Attach

16 Hydraulic Component Service

18 Troubleshooting

19 Service Tool

20 Lubricant & Fuel Specification

21 Service Aids & Supplements

Terex PT100G Forestry Operation And Maintenance Manual (102 pages)

Table of Contents

Table of Contents

Safety

Technical Data

Machine Description / Controls

Operation

Transportation

Maintenance

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