Terex R190T-ROW Operation And Maintenance Manual

Terex R190T-ROW Operation And Maintenance Manual

Posi-track loader
Table of Contents

Advertisement

8/17/2016
Language:
English
Geographic Region:
Not USA
Serial Number Range:
SN 00461-Current
R190T-ROW
Operation and Maintenance
Manual
This manual is complements of
TrackLoaderParts.com
The world's best source for Terex parts.
Track Loader Parts
6543 Chupp Road
Atlanta, Georgia 30058
USA
(800)616-8156

Advertisement

Table of Contents
loading

Summary of Contents for Terex R190T-ROW

  • Page 1 8/17/2016 Language: English Geographic Region: Not USA Serial Number Range: SN 00461-Current R190T-ROW Operation and Maintenance Manual This manual is complements of TrackLoaderParts.com The world's best source for Terex parts. Track Loader Parts 6543 Chupp Road Atlanta, Georgia 30058 (800)616-8156...
  • Page 2: Table Of Contents

    CONTENTS The operator must read and understand all the instructions in this manual before operating the RT-60/R160T/R190T. Page Introduction ..........2 Safety ............5 Technical Data..........29 Machine Description / Controls..... 35 Operation ............. 45 Transportation ..........55 Maintenance ..........61 California Proposition 65 ......
  • Page 3: Introduction

    1 INTRODUCTION 1.1 Product Identification (PIN) The machine PIN is located on the identification plate, behind and to the left of the operator seat. Please state the model of the machine and PIN when making inquiries in regards to parts, service, or warranty. 1.2 Introduction Thank you for purchasing your RT-60/R160T/R190T Compact Track Loader.
  • Page 4 1 INTRODUCTION 1.4 Intended Use The RT-60/R160T/R190T with bucket attachment is intended to be used solely for work consistent with its design. Such work involves loosening, collecting, trans- porting, and distributing soil, rock, or similar materials as well as loading these materials onto trucks, conveyors, or other methods of transport.
  • Page 5 1 INTRODUCTION 1.8 Warranty Your RT-60/R160T/R190T is warranted under the Compact Track Loader and Utility Vehicle Standard Limited New Product Warranty (“Warranty”). A copy of the Warranty certificate is available from your authorized RT-60/R160T/R190T Distributor. RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 6: Safety

    2 SAFETY Page 2.1 Safety Alert System ........ 7 2.2 Graphical Symbols ......... 8 2.3 Safety Signs (ISO)........12 2.4 General Notes ........14 2.5 Personal Protection Equipment....15 2.6 Hazard Zone........... 15 2.7 Operation ..........16 2.8 Stability..........17 2.9 Transport of Persons.......
  • Page 7 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 8: Safety Alert System

    2 SAFETY 2.1 Safety Alert System Safety Alert Symbol This symbol means: Attention! Be alert! Your safety is involved! The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 9: Graphical Symbols

    2 SAFETY 2.2 Graphical Symbols Hazard Avoidance Pictorial Pictorial Description Hazard: Skin/Oil Injection Avoidance: • Relieve internal pressure before disconnecting any line or fitting. • Keep away from leaks or pin- holes. • Use cardboard to check for leaks. Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will...
  • Page 10 2 SAFETY Hazard Avoidance Pictorial Pictorial Description Hazard: Explosion/Burn Avoidance: • Keep all flames/sparks away! • No Smoking! • Read and understand all manuals. Hazard: Fall Avoidance: Use the provided access system when entering or exiting the machine. Hazard: Fall Avoidance: No Riders.
  • Page 11 2 SAFETY Hazard Avoidance Pictorial Pictorial Description Hazard: Entanglement Avoidance: Stop machine and remove key before servicing. Hazard: Rollover / Ejection Avoidance: Carry loads low, keep heaviest end of machine uphill at all times while operating on inclines. Hazard: Fall Avoidance: Do not use the bucket or attachment as a work platform.
  • Page 12 2 SAFETY Hazard Avoidance Pictorial Pictorial Description Hazard: Crush Avoidance: Install lift arm brace 2030-417 before servicing. Hazard: The safety alert symbol is used to alert you to potential per- sonal injury hazards. Obey all safe- ty messages that follow this sym- bol to avoid possible injury or death.
  • Page 13: Safety Signs (Iso)

    2 SAFETY 2.3 ANSI Safety Sign Location The safety signs are located in/on the machine as indicated. (Descriptions of the symbols are provided in section 2.2) 2030-553 2030-415 2030-427 0404-599 2030-425 2030-565 2030-417 2030-416 Fall hazard Crush hazard (lift arms) Fire hazard (read manual, inside cab) Skin (oil) injection hazard (outside of cab) Burn hazard (engine compartment)
  • Page 14 2 SAFETY Note: Safety signs are designed and fitted to the product to warn of possible dangers, and MUST be replaced immediately if they become unreadable or lost. If the product is repaired and parts have been replaced on which safety signs were fixed, be sure new safety signs are fitted before the product is put into service.
  • Page 15: General Notes

    2 SAFETY 2.4 General Safety Notes • It is the responsibility of the operator to be aware of his/her surroundings at all times. Keep a safe distance from bystanders at all times during operation. Always look in the direction of travel. •...
  • Page 16: Personal Protection Equipment

    2 SAFETY 2.5 Personal Protection Equipment The machine is designed to accommodate and protect an operator during opera- tion from foreseeable injury when used as intended and when equipped prop- erly for the task(s) being performed. Operators should not wear rings, scarves, open jackets, and should ensure that all clothing is tightly secured.
  • Page 17: Operation

    2 SAFETY 2.7 Operation Earth moving machines are only to be operated and serviced by individuals who: • are physically and mentally able to operate and / or service the machine in a safe manner. • have been instructed in the proper operation or maintenance of the machine and have demonstrated competence in these areas.
  • Page 18: Stability

    2 SAFETY 2.8 Stability The machine must always be operated with caution in order to maximize machine stability and guard against the possibility of a rollover. • Travel only at speeds appropriate for the local conditions. • Do not exceed the operating capacity of the machine. •...
  • Page 19: Fire Prevention

    2 SAFETY 2.10 Fire Prevention Compact Track loaders have components that operate at high temperatures. It is important to observe all inspection, operation and maintenance guidelines to min- imize the possibility of fire. • Turn the engine off when refueling. •...
  • Page 20: Crush / Burn Avoidance

    2 SAFETY 2.11 Crush and Burn Avoidance • Do not work under the lift arms unless they are resting safely on the ground or supported by the lift arm brace. • Keep your entire body inside the operator enclosure at all times during operation.
  • Page 21: Placing Into Operation

    2 SAFETY 2.12 Placing into Operation • Every time before placing the machine into operation, perform a thorough walk-around inspection of the machine. • Check the machine for loose pins, cracks, tears, wear, leaks and deliberate damage. • Never place a damaged machine into operation. •...
  • Page 22: Jobsite Safety

    2 SAFETY 2.14 Jobsite Safety • Before beginning work, become acquainted with any special features or requirements of the jobsite. These may include, for example, obstructions in the work area, the carrying capacity of the ground and requirements to close the jobsite off from public traffic. •...
  • Page 23: Parking The Machine

    2 SAFETY 2.15 Parking the Machine • Stop the machine only on an even and solid surface. • Lower the lift arms to the frame stop and rest the bucket on the ground. • Shut the machine down as described in section 5.13. •...
  • Page 24: Transporting

    2 SAFETY 2.17 Transporting the Machine • Use only suitable transport and lifting equipment with sufficient carrying capacity. • Load the machine on firm and level ground. • Before driving onto the ramps, clean them and the machine tracks of any materials that may cause slippage (snow, ice, water, mud, sludge, oil, etc.).
  • Page 25: Maintenance

    2 SAFETY 2.18 Maintenance • Do not perform any maintenance work or repair task that you do not understand thoroughly. • Park the machine on firm and level ground in a well lit and well ventilated area suitable for performing service or maintenance work. •...
  • Page 26 2 SAFETY • Clean the machine prior to beginning work. Clean especially the connections and screw couplings of oil, fuel and upkeep materials at the beginning of the maintenance/repair job. • Do not use flammable liquids to clean the machine. •...
  • Page 27: Battery

    2 SAFETY • Do not attempt to lift heavy parts. Use work aids with sufficient carrying capacity designed for that purpose. Fasten and secure individual parts and large assemblies carefully on lifting equipment to minimize the possibility of objects falling. Use only suitable lifting equipment with no technical defects. Do not work under suspended loads.
  • Page 28: Hydraulic Lines / Hoses

    2 SAFETY 2.20 Hydraulic Hoses/Lines • Repairs to hydraulic hoses and hydraulic hose lines must be performed by trained personnel. • All hoses, hose lines and screw connections must be checked daily for leaks and externally visible damage! Replace any damaged parts immediately! Oil spraying out can cause injuries and burns.
  • Page 29 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 30: Technical Data

    3 TECHNICAL DATA Page 3.1 General Structure ........31 3.2 Views ............. 32 3.3 Engine............ 32 3.4 Electrical System........32 3.5 Undercarriage ........32 3.6 Transmission .......... 33 3.7 Auxiliary Hydraulics ........ 33 3.8 Ground Pressure ........33 3.9 Operating Specifications......33 3.10 Service / Refill Capacities.....
  • Page 31 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 32: General Structure

    3 TECHNICAL DATA 3.1 General Structure Bucket Lift Arm Operator Enclosure (R.O.P.S./F.O.P.S. approved) Hydraulic Oil (fill location) Diesel Fuel (fill location) Hood (engine cover) Engine Drive Motor and Sprocket Undercarriage 10. Quick Attach 11. Product PIN Plate (beside operator seat, inside enclosure) RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 33: Views

    3 TECHNICAL DATA 3.2 Views 12 in 12 in (305 mm) (305 mm) 15 in 59 in (1499 mm) 36 in (381 mm) 30 in (762mm) (914 mm) 100 in (2540 mm) [36 in (914mm)] 128 in (3251 mm) 66 in (1676 mm) 60 in (1524mm) [66 in (1676mm)] 3.3 Engine...
  • Page 34: Transmission

    3 TECHNICAL DATA 3.6 Transmission R160T [RT-60/R190T] Make Rexroth Rexroth Type A22VG A22VG Design Variable disp. / axial piston Variable disp. / axial piston 2.35 in. ³ (38.5 cc) / rev. 2.35 in. ³ (38.5 cc) /rev. Discplacement Relief Pressure 5500 psi (37,920 kPa) 5500 psi (37,920 kPa) 3.7 Auxiliary Hydraulics...
  • Page 35: Fluid Specifications

    3 TECHNICAL DATA 3.11 Fluid Specifications (applies to both machines) Specifications Specification/standard Designation Fuel Diesel Fuel EN590 or ASTM D975 1-D / 2-D Engine Oil Engine Oil SAE 10W-30 (API CH-4) Engine Coolant Coolant Antifreeze/Water w/SCA additive Hydraulic Oil Hydraulic Oil Mobil DTE 10 Excel Series 46 Gear Oil (synthetic) Gear Oil...
  • Page 36: Machine Description / Controls

    4 MACHINE DESCRIPTION / CONTROLS Page 4.1 Display Elements........37 4.2 Symbols ..........38 4.3 Controls..........40 4.4 Throttle........... 41 4.5 Two Speed ..........41 4.6 Bucket Positioning........41 4.7 Auxiliary Hydraulics ........ 42 4.8 Electric Attachment Control ....43 4.9 Emergency Exits........
  • Page 37 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 38: Display Elements

    4 MACHINE DESCRIPTION / CONTROLS 4.1 Display Elements Learn the location and function of these items prior to operation. Switch Panels 1 - Work lights 2 - Heater fan (optional) 3 - Front wiper (optional) 4 - Beacon light (optional) 9 - Auxiliary hydraulics 10 - Bucket positioning (optional) 11 - Power Q/A (optional)
  • Page 39: Symbols

    4 MACHINE DESCRIPTION / CONTROLS 4.2 Symbols Symbol Description Engine Pre-heat Battery Engine Speed: Fast Transmission Range: High Engine Speed: Slow Transmission Range: Low Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature Air Conditioning RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 40 4 MACHINE DESCRIPTION / CONTROLS Symbol Description Work Lights Bucket Positioning RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 41: Controls

    4 MACHINE DESCRIPTION / CONTROLS 4.3 Controls The RT-60/R160T/R190T machines have two hydraulic pilot joystick controls. The joysticks are used to control machine speed and direction as well as lift arm and bucket functions. 4.3.1 Lift Arm Control The lift arm joystick is used to control the lift arms, bucket, and to engage the float function.
  • Page 42: Throttle

    4 MACHINE DESCRIPTION / CONTROLS 4.4 Throttle The throttle (hand lever) is located to the right of the operator’s right leg when seated in the machine. The throttle controls engine rpm. • Move the lever forward to increase engine RPM. •...
  • Page 43: Auxiliary Hydraulics

    4 MACHINE DESCRIPTION / CONTROLS 4.7-1 4.7-2 4.7 Auxiliary Hydraulics RT-60/R160T/R190T models come equipped with an auxiliary hydraulic system designed to power compatible hydraulic attachments. To operate, connect the attachment to the appropriate quick couplers (fig. 4.7-1). To connect couplers: 1.
  • Page 44: Electric Attachment Control

    4 MACHINE DESCRIPTION / CONTROLS 4.8-1 4.8 Electric Attachment Control Attachments for the RT-60/R160T/R190T are controlled by pressing various but- tons on the joysticks or switches in the cab. Most attachments are controlled hydraulically, but some require both hydraulic and electrical inputs. The upper 4 buttons on the left joystick (4.8-1) can send up to 20 amps (combined) of electri- cal current to pins B, C, D, G of the receptacle on the lift arms (4.8-1).
  • Page 45: Attachment Compatibility

    4 MACHINE DESCRIPTION / CONTROLS 4.10 Attachment Compatibility There are many things to consider when determining if an attachment is compati- ble with your RT-60/R160T/R190T Compact Track Loader (CTL). The following cri- teria must be met in order for an attachment to be considered compatible. A compatible attachment must: •...
  • Page 46: Operation

    5 OPERATION Page 5.1 General Information........ 47 5.2 Pre-Operation Safety Checklist....47 5.3 Starting Procedure ......... 48 5.4 Surface Preservation ......49 5.5 Filling the Bucket ........49 5.6 Grading ..........50 5.7 Leveling ..........50 5.8 Loading ..........51 5.9 Fastening Attachments ......
  • Page 47 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 48: General Information

    5 OPERATION 5.1 General Information Safe operation is the responsibility of the operator (see chapter 2, Safety). Be aware of your surroundings at all times. Keep a safe distance from bystanders at all times during operation. Always look in the direction of travel. 5.2 Pre-Operation Safety Checklist Before operating the machine, perform a pre-operation safety check.
  • Page 49: Starting Procedure

    5 OPERATION 5.3-1 5.3-2 5.3 Starting Procedure Before starting the engine, perform the pre-operation safety checklist. Once com- plete, you may proceed by following this procedure: Enter machine with lift arms all the way down. Maintain three points of contact with the machine (fig. 5.3-1). Sit down into the operator’s seat, fasten seat belt, then lower lap bar into position.
  • Page 50: Surface Preservation

    5 OPERATION 5.4 Surface Preservation RT-60/R160T/R190T Compact 5.4-1 Track Loaders are designed to produce minimal ground distur- bance while operating on finished surfaces like turf, however, care should be taken while operating on these surfaces to prevent blemishes from occurring. Turning poses the greatest risk of surface disturbance during operation.
  • Page 51: Grading

    5 OPERATION 5.6 Grading Steps: (see illustration, section 5.1) Lower the lift arms until they rest on the frame. Tilt the bucket slowly forward until the cutting edge engages the ground. Drive the machine forward making slight bucket angle adjustments to vary cut depth as necessary.
  • Page 52: Loading

    5 OPERATION 5.8 Loading Steps: (see illustration, section 5.1) Engage the bucket positioning function (if equipped), then raise the lift arms upward until the bottom of the bucket clears the side of the truck bed or trailer. Once clear, drive the machine forward until the pivot point of the bucket clears the bed side.
  • Page 53: Unfastening Attachments

    5 OPERATION 5.10 Unfastening Attachments (see also section 5.11, 5.1) Lower the lift arms so that the attachment is just barely off of the ground. Pull the locking levers on the quick attach mechanism upwards and toward the outside of the machine to unlock the attachment. Lay the attachment gently onto the ground 5.10-1 unlock...
  • Page 54: Operation On Inclines

    5 OPERATION 5.12 Operation on Inclines By design, Compact Track Loaders are very stable on inclines. Machine weight is distributed evenly throughout the chassis and the suspended undercarriage track system provides excellent traction and floatation on nearly all surfaces. Even with these capabilities, extreme caution should always be exercised while operating the machine on an incline.
  • Page 55: Lift Arm Brace

    5 OPERATION 5.14 Lift Arm Brace When the lift arms must be left in the raised position, the lift arm brace must be engaged. To install: Lower the lift arms, remove any attachments and park the 5.14-1 machine on firm and level ground.
  • Page 56: Transportation

    6 TRANSPORTATION Page 6.1 Transporting ........... 57 6.2 Towing / Retrieving......... 58 6.3 Loading / Unloading Procedure ..... 59 RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 57 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 58 6 TRANSPORTATION 6.1-1 6.1 Transporting At times, you will most likely need to transport the machine to distant locations with a transport vehicle. To do this safely, there are some precautions that must be observed. When transporting: Always make sure the transport vehicle (trailer or truck) being used to haul the machine is capable of bearing the weight and size of the machine over the distance and terrain that will be covered.
  • Page 59 6 TRANSPORTATION 6.2 Towing/Retrieving In the event that the machine needs to be towed or retrieved, it will not roll freely. You must drag it to safety. Use only chains that are rated for pulling a machine of this size and weight. Attach these chains to at least two of the tie down locations in the front or rear of the chassis.
  • Page 60 6 TRANSPORTATION 6.3 Transport Loading / Unloading procedure If loading onto a trailer, the trailer must be securely attached to the towing vehicle. The towing vehicle must have the wheels blocked or parking brake engaged. Load the machine only on firm and level ground. Before driving onto the ramps, clean them and the machine tracks of any materials that may cause slippage (snow, ice, water, mud, sludge, oil, etc.).
  • Page 61 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 62: Maintenance

    7 MAINTENANCE Page 7.1 General ..........63 7.2 Care and Cleaning........63 7.3 Maintenance Intervals ......64 7.4 Lubrication Points........65 7.5 Engine Oil Check ........66 7.6 Engine Oil Change........67 7.7 Hydraulic Oil Change ......68 7.8 Hydraulic Filter Change ......69 7.9 Accessory Belt........
  • Page 63 This Page Intentionally Left Blank RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 64: General

    7 MAINTENANCE 7.1 General The operating condition and life expectancy of a machine is largely influenced by care and maintenance. For this reason, it is in every machine owner’s interest to perform the specified maintenance work and comply with the service intervals. This chapter describes periodic maintenance, inspection and lubricating tasks.
  • Page 65: Maintenance Intervals

    7 MAINTENANCE 7.3 Maintenance Intervals 7.3-1 Daily Maintenance Tasks Daily Page Check hydraulic oil level (figure 7.7-3, p-68) Check engine oil level Check fuel level (gauge on instrument panel) Check fan belt tension / condition Check track tension / condition Check for proper control operation Chech safety circuit for proper operation Check for proper switch and lighting operation...
  • Page 66: Lubrication Points

    7 MAINTENANCE 7.4 Lubrication Points The illustration below shows the location of grease points found on the left side of the machine. Identical points also exist on the opposite side of the machine. Lubricate all points daily, prior to operation. RT-60/R160T/R190T ROW O&M 0404-659 2016-05...
  • Page 67: Engine Oil Check

    7 MAINTENANCE 7.5 Engine Oil Check Shut the machine down according to the procedure in section 5.13. Open the hood to gain access to the engine compartment. Locate and remove the engine oil dipstick (1) from its tube. (fig. 7.5-1) 7.5-1 Wipe the dipstick with a clean shop cloth and reinsert it into the tube...
  • Page 68: Engine Oil Change

    7 MAINTENANCE 7.6-1 7.6-2 7.6 Engine Oil Change Regular oil changes are necessary to maintain a strong running engine. A normal oil change interval of 250 hours or every six months is recommended. Allow the machine to cool prior to service. Wear safety glasses, safety gloves and any other items necessary to ensure your safety while performing maintenance or service.
  • Page 69: Hydraulic Oil Change

    7 MAINTENANCE 7.7 Hydraulic Oil Change 7.7-1 7.7-2 The hydraulic oil should be changed 7.7-3 every 1000 service hours. Before beginning the procedure, make sure the machine is in a clean working environment. Take any necessary measures to prevent dirt or debris from entering the hydraulic system.
  • Page 70: Hydraulic Filter Change

    7 MAINTENANCE 7.8 Hydraulic Filter Change The hydraulic filter should be changed every 250 hours. Hydrostatic components require extremely clean oil in order to have a long service life. Use caution when changing the hydraulic filter. Before beginning the procedure, make sure the machine is in a clean working environment.
  • Page 71: Water Separator

    7 MAINTENANCE 7.10 Water Separator The water separator (fig. 7.10-1), located on the left side of the engine) removes water from the fuel supply as the engine runs. Drain the water separator daily to maintain proper function. 7.10-1 To drain the water separator: Shut the machine down according to the procedure in section 5.13, then open the hood at the rear of the machine to access the water separator.
  • Page 72: General Undercarriage

    7 MAINTENANCE 7.12 General Undercarriage Information The undercarriage assemblies typically operate in harsh working conditions. They work in mud, gravel, debris and various other abrasive materials during operation. A daily inspection of the undercarriage assemblies and cleaning if necessary is recommended.
  • Page 73: Track Tension Adjustment

    7 MAINTENANCE 7.13-2 7.13-1 7.14 Track Tension Adjust Shut the machine down according to the procedure in section 5.13, then locate the jam nut on track tension device and clean the threads thoroughly before proceeding. (fig. 7.14-1). 7.14-1 Using a wrench, loosen the jam nut on the track tension device.
  • Page 74: Drive Sprocket Rollers

    7 MAINTENANCE 7.15 Drive Sprocket Rollers 7.15-1 Compact Track Loaders use rollers on Steel Pin 7.15-2 each drive tooth of the drive sprock- ets. These rollers help minimize fric- tion between lugs on the track and the sprocket. Sprocket rollers should be treated as wear items that are inspected regularly and replaced as Normal Roller Wear...
  • Page 75: Air Cleaner Inspection

    7 MAINTENANCE 7.16 Air Cleaner Inspection 7.16-1 7.16-2 A properly functioning air cleaner is necessary to ensure performance and to prolong engine life. Visually inspect the air cleaner regularly to determine if service is required. To inspect: Shut the machine down according to the procedure in section 5.13, Open the hood at the rear of the machine to access the air cleaner housing.
  • Page 76: Air Cleaner Service

    7 MAINTENANCE 7.17 Air Cleaner Service To service the air cleaner: Shut the machine down as described in section 5.13, then open the hood to access the air cleaner assembly. Release the latches on either side of the air cleaner housing, then remove the cover to expose the primary filter for service.
  • Page 77: Radiator Oil Cooler Cleaning

    7 MAINTENANCE 7.18 Radiator / Oil Cooler Cleaning Procedure The radiator and oil cooler must be clean to ensure proper operation. Engine and hydraulic system over- 7.18-1 heating, damage and even failure can result if the radiator/oil cooler is not kept clean. A pressure washer or compressed air nozzle work well to blow debris clear of the fins in the oil cooler and radiator.
  • Page 78: Chassis Cleaning

    7 MAINTENANCE Coolant and machine components can be HOT! Allow the machine to cool thoroughly prior to performing maintenance or service to avoid the possibility of burns. 7.20 Chassis Cleaning Procedure Periodic cleaning of the chassis area beneath the cab and engine com- partment is also necessary to main- tain safe operation.
  • Page 79: Electrical System

    7 MAINTENANCE 7.21 Electrical System PT-50/60 ELECTRICAL PANEL AUX LDR 1 AUX LDR 2 AUX LDR 3 AUX LDR 4 40 A . RELAY 40 A . RELAY 40 A . RELAY 40 A . RELAY # 87417B # 87417B # 87417B # 87417B L .
  • Page 80: Storage

    7 MAINTENANCE 7.22 Storage It may be necessary to store your RT-60/R160T/R190T Compact Track Loader for an extended period of time. Perform the following tasks to prepare the machine for storage. 7.22.1 Storage Preparation • Thoroughly clean the machine (inside and out) including the engine compart- ment and underbody.
  • Page 81 7 MAINTENANCE 7.22.2 Removal From Storage Perform the following tasks to remove the RT-60/R160T/R190T Compact Track Loader from storage and return to operating condition. Return to Operating Condition: • Remove protective lubricant from cylinder rods. • Lubricate all chassis, loader and undercarriage points. •...
  • Page 82: Lifting Procedure

    7 MAINTENANCE 7.23 Lifting Procedure Lifting your RT-60/R160T/R190T should only be done from beneath the machine with a jack of the proper capacity. To safely lift the machine: Remove any attachments that may be fastened to the machine and raise the lift arms.
  • Page 83: Planetary Oil Change

    7 MAINTENANCE 7.24 Planetary Oil Change (see section 7.3) Place the machine on mechanical supports drain as described in section 7.23, then orient plug the perimeter drain plug at the very bottom of the drive motor and turn the engine off. Remove the key to avoid 7.24-1 accidental start.
  • Page 84: California Proposition 65

    CALIFORNIA PROPOSITION 65 California (U.S.A.) state law stipulates that manufacturers of machines operated within its borders must provide a clear warning to customers regarding exposure to substances commonly associated with the machine that are recognized by the state as harmful. The manufacturer complies with this requirement by providing the following information.

Table of Contents