Rev - Terex Genie GTH-4017 EX Service Manual

TABLE OF CONTENTS
Section 3

Rev.

Section 4 Rev.
xx
Maintenance Inspections
3.1 Introduction
3.2 About this section
3.3 Maintenance table
3.4 Maintenance inspection report
Maintenance Procedures
4.1 Introduction
4.2 About this section
4.3 Table A procedures
A-1 Check the oil level within reduction gears, differential gears
and power divider reduction gears
A-2 Check the tightening of the wheel bolts
A-3 Check the tightening of all bolts and nuts
A-4 Check the couplings for oil leaks
A-5 Inspect the Operator's Manual
A-6 Inspect the decals and plates
A-7 Check the engine oil level
A-8 Clean the air suction filter (GTH-4013EX)
Clean the air suction filter (GTH-4017EX - GTH-4514EX)
A-9 Check and clean the radiator
A-10 Check the hydraulic oil level in the tank
A-11 Check the greasing of the boom section pads
(GTH-4013EX - GTH-4514EX)
Check the greasing of the boom section pads (GTH-4017EX)
A-12 Grease the forks
A-13 Grease all joints of the boom, the rear axle shaft joint,
the transmission shafts, the front and rear axles
and any equipment of the machine
A-14 Check the efficency of the lighting electric system
A-15 Check the efficency of braking system
A-16 Check the efficency of the steering selection system
A-17 Check the efficency of the fork balancing system
A-18 Check the efficient working order of the safety devices
A-19 Check the engine coolant level
A-20 Check the efficency of the overload warning system
A-21 Check the re-sequence of the boom telescope (GTH-4013EX)
4.4 Table B procedures
B-1 Check the efficency of the machine
B-2 Check the tension of the alternator belt
B-3 Check the tyre inflation
B-4 Check the tightening of the wheel nuts
B-5 Check the tightening of the cardan shaft screws
B-6 Clean the radiator fins
4.5 Table C procedures
C-1 Change the oil in the reduction gears, differential gears
and power divider reduction gear
C-2 Change the engine oil and relevant filter
C-3 Check the oil level in the front and rear differential gears
C-4 Check the oil level in the four wheel reduction gears
C-5 Check and clean the engine air filter (GTH-4013EX)
Check and clean the engine air filter (GTH-4017EX - GTH-4514EX)
C-6 Check the clamping of the cableheads to the battery terminals
C-7 Check the air suction hose between engine and filter
C-8 Check the cylinder chromium-plated rods
GTH-4017EX GTH-4514EX GTH-4013EX
November 2008
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Document 57.0009.0427