Terex Genie GTH-4013 Manuals

Manuals and User Guides for Terex Genie GTH-4013. We have 2 Terex Genie GTH-4013 manuals available for free PDF download: Service Manual, Operator's Manual

Terex Genie GTH-4013 Service Manual (218 pages)

Brand: Terex | Category: Compact Loader | Size: 23.9 MB

Terex Genie GTH-4013 Operator's Manual (156 pages)

Brand: Terex | Category: Forklifts | Size: 7.79 MB

Table of Contents
9
Conventional References
10
A-1.1 Machine Position
10
A-1.2 Labels and Warning Plates Applied on the Machine
11
A-1.3 Explanation of the Different Symbols Used on the Machine
18
Machine Identification
20
A-2.1 Machine Model and Type
20
A-2.2 Manufacturer
20
A-2.3 Machine Identification Plates
20
A-2.4 CE Marking
21
Chassis Serial Number
21
Identification Plates of the Main Parts
21
Allowed Use
22
A-3.1 Allowed Use
22
A-3.2 Improper Use
22
A-3.3 Residual Hazards
22
A-3.4 Applicable Standards
23
A-3.5 Safety Devices
24
General Description
28
A-4.1 List of the Main Components
28
A-4.2 Description of the Main Components
29
A-4.3 Optional Accessories
29
Technical Data and Performance
30
A-5.1 Main Dimensions
30
A-5.2 Limits of Use
30
A-5.3 Weight
30
A-5.4 Speed
30
Payload and Reach
31
Forks (Floating Type
31
Diesel Engine
31
A-5.8 Electrical System
31
A-5.9 Machine Sound Levels
31
A-5.10 Vibration Levels
31
Lifetime
32
Items Supplied
32
A-7.1 Literature Supplied
32
General Remarks
34
B-2.1 Requisites of the Machine Operators
35
B-2.2 Requisites of the Servicemen
35
B-2.3 Working Clothes
36
B-2.4 Personal Protective Equipment
36
Safety Precautions
36
Hazards on the Jobsite
36
B-3.2 Operation or Maintenance Hazards
37
B-3.3 Machine Operation Hazards
39
B-3.4 Damaged Component Hazards
39
B-3.5 Explosion or Fire Hazards
39
B-3.6 Damaged Machine Hazards
40
B-3.7 Personal Injury Hazards
40
Safety Devices
40
Moment Limiting System
40
Pre-Operation Inspection
43
Entering the Machine
44
C-2.1 Entering the Cab
44
C-2.2 Adjusting the Seat
45
C-2.3 Fastening the Seat Belts
45
C-2.4 Adjusting the Steering Column
46
C-2.5 Adjusting the Rear View Mirrors
46
C-2.6 Switching on the Cab Interior Lamp
46
Driving Place
47
C-3.1 Controls and Instruments
47
C-3.2 Engine Controls and Instruments
49
C-3.2.1 Ignition Switch
49
C-3.2.2 Forward/Reverse Gear Switch
49
C-3.2.3 Turn Signals - Windscreen Wiper
50
C-3.2.4 Brakes
51
C-3.2.5 Accelerator Control
51
C-3.2.7 Steering Mode Selection
52
C-3.2.8 Cab/Road/Platform Changeover Switch
52
C-3.2.9 Auxiliary Drive Controls
53
C-3.3 Instruments and Warning Lights
54
C-3.3.1 Instruments
54
C-3.3.2 Warning Lights
55
C-3.4 Control Lever
56
C-3.4.1 Function Selection
57
C-3.4.2 Emergency Stop
58
C-3.4.3 Disabling the Overload Warning System
58
C-3.4.4 Lifting/Lowering the Boom
59
C-3.4.5 Extending/Retracting the Boom
60
C-3.4.6 Pitching the Attachment Holding Frame
61
Forward/Back
61
C-3.4.7 Quick-Coupling the Attachments
62
C-3.5 Machine Sway Control
63
C-3.6 Outrigger Control
64
C-3.7 Manual Controls
65
Setup
66
C-4.1 before Starting the Engine
66
C-4.1.1 Checks at the Machine Start-Up
66
C-4.2 Starting the Engine
66
C-4.3 Jump-Starting the Engine
67
C-4.4 Low Temperature Starting
68
C-4.5 Starting the Machine
69
C-4.6 Use of the Man-Platform
69
Stopping and Parking the Machine
70
Using the Handler
70
C-5.1 Using the Load Charts
71
C-5.2 Load Limiter
72
C-5.2.1 Description of the Controls
72
C-5.2.2 Operation
72
C-5.2.2 Alarm Codes and Resetting
73
Handling Loads
74
C-5.3.1 Adjusting the Forks
74
C-5.3.2 Working Phases
75
C-5.4 Changing the Optional Attachment
76
Transporting the Machine
78
C-6.1 Moving a Disabled Machine
78
C-6.1.1 Setting the Gear Lever in Neutral
78
C-6.1.2 Dismantling the Cardan Shaft
79
C-6.2 Road or Site Transfer
80
C-6.3 Lifting the Machine
81
Transporting the Machine on Other Vehicles
81
C-6.5 Parking and Storage
82
C-6.5.1 Short Inactivity
82
C-6.5.2 Machine Storage
82
C-6.6 Cleaning and Washing the Machine
83
C-6.6.1 Cleaning Instructions
83
C-6.6.2 Washing Instructions
83
C-6.7 Machine Disposal
83
Lubricants - Health and Safety Precautions
87
Ordinary Maintenance
88
Oil Change Schedule
89
Maintenance Interventions
90
Greasing
92
Tyres and Wheels
93
D-3.4 Brakes
93
Engine Air Filter
94
Cab Air Filter
95
D-3.7 Engine Cooling System
96
D-3.8 Checking the Oil Level in the Tank
97
D-3.9 Changing the Hydraulic Oil
98
D-3.10 Changing the Oil Filter Cartridge
99
D-3.11 Oil Level in the Differential Gears
100
D-3.12 Oil Level in the (Front/Rear) Wheel Reduction Gears
100
D-3.13 Oil Level in the Gearbox
101
D-3.14 Shafting Alignment
102
D-3.15 Adjusting the Sliding Pads of the Boom Sections
103
D-3.16 Re-Sequencing the Telescopic Boom
104
D-3.17 Checking the Safety Devices
105
Checking the State of the Structure
110
Electrical System
111
D-4.1 Battery
111
D-4.2 Fuses and Relays
112
D-4.3 12V DC Lamps
114
Refuelling
115
D-5.1 Refuelling
115
D-5.2 Product Specifications
115
D-5.2.1 Engine Oil
115
D-5.2.2 Lubrication Oils and Relevant Filtering Elements
115
D-5.2.3 Fuel
116
D-5.2.4 Grease
116
D-5.2.5 Engine Coolant
116
Shovel
125
Concrete Skip
126
Mixing Bucket
127
Fixed Hook on Plate
128
Hydraulic Winch
129
Extension Jib
129
Forks with Hydraulic Side-Shift
130
Man-Platform
131
Torque Wrench Setting
134
Load Chart with Forks - GTH-4013 with Outriggers
135
Load Chart with Forks - GTH-4013 on Wheels
136
Load Limiting System Wiring Diagram - Layout
137
Load Limiting System Wiring Diagram - External Connections
138
Wiring Diagram
139
Sheet 1
149
Sheet 2
149

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