Related Manuals for Terex TSV-70
Summary of Contents for Terex TSV-70
- Page 1 S k i d S t e e r L o a d e r Operation and Maintenance Manual Version: EN Edition: 2012-10 Part Number: 7005-995 (US/ROW) Valid From Serial No: 00101 (TSV 70) 00101 (TSV 80) Original Instructions T SV-70/80...
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Page 3: Table Of Contents
CONTENTS The operator must read and understand all the instructions in this manual before operating the machine. Page Introduction............2 Safety ..............5 Technical Data..........31 Machine Description / Controls....37 Operation............47 Transportation..........57 Maintenance ............. 63 California Proposition 65......83 Service Log ............ -
Page 4: Introduction
PIN when making inquiries in regards to parts, service, or warranty. 1.2 Introduction Thank you for purchasing a Terex Skid Steer Loader. We are confident that the machine you have chosen will provide excellent performance and efficient opera- tion. The information contained in this manual is intended to provide the operator with all necessary information for the proper use of the machine. - Page 5 1.6 Warranty Your Terex TSV is warranted under the Terex Skid Steer Loader Standard Limited New Product Warranty (“Warranty”). A copy of the Warranty certificate is included with this manual and is also available from your Authorized Terex Distributor.
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Page 7: Safety
2 SAFETY Page 2.1 Safety Alert System ........ 7 2.2 Graphical Symbols ......... 8 2.3 ANSI Safety Signs........12 2.3.1 ISO Safety Signs........14 2.4 General Notes ........16 2.5 Personal Protection Equipment....17 2.6 Hazard Zone........... 17 2.7 Operation ..........18 2.8 Stability.......... -
Page 9: Safety Alert System
2 SAFETY 2.1 Safety Alert System Safety Alert Symbol This symbol means: Attention! Be alert! Your safety is involved! The safety alert symbol is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. -
Page 10: Graphical Symbols
2 SAFETY 2.2 Graphical Symbols Hazard Avoidance Pictorial Pictorial Description Hazard: Skin/Oil Injection Avoidance: • Relieve internal pressure before disconnecting any line or fitting. • Keep away from leaks or pin- holes. • Use cardboard to check for leaks. Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will... - Page 11 2 SAFETY Hazard Avoidance Pictorial Pictorial Description Hazard: Explosion/Burn Avoidance: • Keep all flames/sparks away! • No Smoking! • Read and understand all manuals. Hazard: Fall Avoidance: Use the provided access system when entering or exiting the machine. Hazard: Fall Avoidance: No Riders.
- Page 12 2 SAFETY Hazard Avoidance Pictorial Pictorial Description Hazard: Entanglement Avoidance: Stop machine and remove key before servicing. Hazard: Rollover / Ejection Avoidance: Carry loads low, keep heaviest end of machine uphill at all times while operating on inclines. Hazard: Fall Avoidance: Do not use the bucket or attachment as a work platform.
- Page 13 2 SAFETY Hazard Avoidance Pictorial Pictorial Description Hazard: The safety alert symbol is used to alert you to potential per- sonal injury hazards. Obey all safe- ty messages that follow this sym- bol to avoid possible injury or death. Avoidance: Read and understand the operator’s manual.
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Page 14: Ansi Safety Signs
2 SAFETY 2.3 ANSI Safety Signs The safety signs are located in/on the machine as indicated. (Descriptions of the symbols are provided in section 2.2) Improper operation or maintenance can result in serious injury or death. Read and understand the opera- tor’s manual and all safety signs prior to operating or maintaining the machine. - Page 15 2 SAFETY Note: If any of the safety signs shown in this section are missing or damaged, contact your dealer to obtain a replacement. WARNING Crush Hazard Machine rollover can result in death or serious injury. Always fasten Seat Belt WARNING WARNING Keep away from fan and belt while the...
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Page 16: Iso Safety Signs
2 SAFETY 2.3.1 ISO Safety Signs The safety signs are located in/on the machine as indicated. (Descriptions of the symbols are provided in section 2.2) 2030-553 7006-204 2046-146 2030-417 2030-425 7006-203 2030-415 2030-565 Fall hazard Read operator’s manual / fall hazard (inside cab enclosure / fire notice) Skin (oil) injection hazard Crush hazard (pinch point) Crush hazard (lift arm brace) - Page 17 2 SAFETY Note: If any of the safety signs shown in this section are missing or damaged, contact your dealer to obtain a replacement. 2030-551 2030-418 7006-204 7006-202 2030-552 2030-553 2030-415 7006-203 2030-417 Key (continued) 10. Entanglement hazard (engine compartment) 11.
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Page 18: General Notes
2 SAFETY 2.4 General Safety Notes • Read and understand all safety signs and operator’s manuals prior to opera- tion. • If safety signs are obstructed by dirt or debris, clean them using mild soap and water prior to operation. •... -
Page 19: Personal Protection Equipment
2 SAFETY 2.5 Personal Protection Equipment The machine is designed to accommodate and protect an operator during opera- tion from foreseeable injury when used as intended and when equipped prop- erly for the task(s) being performed. Operators should not wear rings, scarves, open jackets, and should ensure that all clothing is tightly secured. -
Page 20: Operation
2 SAFETY 2.7 Operation Earth moving machines are only to be operated and serviced by individuals who • are physically and mentally able to operate and / or service the machine in a safe manner. • have been instructed in the proper operation or maintenance of the machine and have demonstrated competence in these areas. -
Page 21: Stability
2 SAFETY 2.8 Stability The machine must always be operated with caution in order to maximize machine stability and guard against the possibility of a rollover. • Travel only at speeds appropriate for the local conditions. • Do not exceed the operating capacity of the machine. •... -
Page 22: Fire Prevention
2 SAFETY 2.10 Fire Prevention Skid steer loaders have components that operate at high temperatures. It is important to observe all inspection, operation and maintenance guidelines to min- imize the possibility of fire. • Turn the engine off when refueling. •... -
Page 23: Crush / Burn Avoidance
2 SAFETY 2.11 Crush and Burn Avoidance • Do not work under the lift arms unless they are resting safely on the ground or supported by the lift arm brace. • Do not use any restraining devices such as cables or chains that are damaged or do not have sufficient carrying capacity. -
Page 24: Placing Into Operation
2 SAFETY 2.12 Placing into Operation • Every time before placing the machine into operation, perform a thorough walk-around inspection of the machine. • Check the machine for loose pins, cracks, tears, wear, leaks and deliberate damage. • Never place a damaged machine into operation. •... -
Page 25: Jobsite Safety
2 SAFETY 2.14 Jobsite Safety • Before beginning work, become acquainted with any special features or requirements of the work site. These may include, for example, obstructions in the work area, the carrying capacity of the ground and requirements to close the work site off from public traffic. -
Page 26: Parking The Machine
2 SAFETY 2.15 Parking the Machine • Stop the machine only on an even and solid surface. • Lower the lift arms to the frame stop and rest the bucket on the ground. • Shut the machine down as described in section 5.13. •... -
Page 27: Transporting
2 SAFETY 2.17 Transporting the Machine • Use only suitable transport and lifting equipment with sufficient carrying capacity. • Load the machine on firm and level ground. • Before driving onto the ramps, clean them and the machine tires of any materials that may cause slippage (snow, ice, water, mud, sludge, oil, etc.). -
Page 28: Maintenance
• When replacing parts or fasteners, use parts of equivalent quality, grade and/or size. Use original Terex components to ensure the proper form, fit, and function of replacement parts. • When performing maintenance work, always wear appropriate safety clothing for the task to be performed. - Page 29 Do not use flammable liquids to clean the machine. • Perform tasks on the machine that involve welding or grinding only if approved by Terex. Clean the machine and the work area of dust and any combustible materials before welding or grinding to avoid fire or explosion. •...
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Page 30: Battery
2 SAFETY • Do not attempt to lift heavy parts. Use work aids with sufficient carrying capacity designed for that purpose. Fasten and secure individual parts and large assemblies carefully on lifting equipment to minimize the possibility of objects falling. Use only suitable lifting equipment with no technical defects. Do not work under suspended loads. -
Page 31: Hydraulic Lines / Hoses
2 SAFETY 2.20 Hydraulic Hoses/Lines • Repairs to hydraulic hoses and hydraulic hose lines are forbidden! These repairs must be performed by trained personnel. • All hoses, hose lines and screw connections must be checked regularly, at least once a year, for leaks and externally visible damage! Replace any damaged parts immediately! Oil spraying out can cause injuries and burns. -
Page 33: Technical Data
3 TECHNICAL DATA Page 3.1 General Structure........33 3.2 Views............. 34 3.3 Engine ............34 3.4 Electrical System ........34 3.5 Drive Train........... 34 3.6 Auxiliary Hydraulics......... 35 3.7 Operating Specifications....... 35 3.8 Service / Refill Capacities ...... 35 3.9 Fluid Specifications ......... 35 3.10 Dimensions and Weights.... -
Page 35: General Structure
3 TECHNICAL DATA 3.1 General Structure Bucket Lift Arm Operator Enclosure (R.O.P.S./F.O.P.S. approved) Hydraulic Oil (fill location) Diesel Fuel (fill location) Hood (engine cover) Engine Wheel(s) Chain Case 10. Quick Attach 11. Product PIN Plate (on front of operator enclosure) -
Page 36: Views
3 TECHNICAL DATA 3.2 Views 34° 3.3 Engine TSV-70 TSV-80 Make Perkins Perkins Type 804D-33T 804D-33T 4 cyl. in line (turbo) 4 cyl. in line (turbo) Design Displacement 201 in. ³ (3.3L) 201 in. ³ (3.3L) Power (2800 RPM) 74 hp (55 kW) -
Page 37: Auxiliary Hydraulics
2653 lb (1203 kg) 3000 lb (1361 kg) Note: ISO 14397:1 defines operating capacities of rubber tired skid steer loaders as 50% of tipping load. 3.8 Refill Capacities (approx.) TSV-70 TSV-80 30 gal (113 l) 30 gal (113 l) Fuel tank... -
Page 38: Alternative Temperature
3 TECHNICAL DATA 3.11 Alternative Temperature Recommendations Recommended Viscosity Grades 5W-20 10W-30 15W-40 20W-50 50°C 122°F Ambient temperature... -
Page 39: Machine Description / Controls
4 MACHINE DESCRIPTION / CONTROLS Page 4.1 Display Elements / Switches ....39 4.2 Symbols ..........40 4.3 Controls..........42 4.4 Throttle........... 43 4.5 Operator Seat......... 43 4.6 Two Speed ..........43 4.7 Auxiliary Hydraulics ........ 44 4.8 Electric Attachment Control ....45 4.9 Bucket Positioning........ -
Page 41: Display Elements / Switches
4 MACHINE DESCRIPTION / CONTROLS 4.1 Display Elements / Switches Learn the location and function of these items prior to operation. Note: The presence and location of switches may vary depending on machine configuration. Switches 1 - Power Quick Attach (optional) 2 - Auxiliary hydraulics 3 - High Flow Aux. -
Page 42: Symbols
4 MACHINE DESCRIPTION / CONTROLS 4.2 Symbols Symbol Description Engine Pre-heat Battery Engine Speed: Fast Transmission Range: High Engine Speed: Slow Transmission Range: Low Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature Air Conditioning... - Page 43 4 MACHINE DESCRIPTION / CONTROLS Symbol Description Work Lights Bucket Positioning Diesel Fuel Only Hydraulic Oil Only Parking Brake...
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Page 44: Controls
4 MACHINE DESCRIPTION / CONTROLS 4.3 Controls The TSV machines have hydraulic joystick controls. The joysticks are used to con- trol machine speed and direction as well as lift arm and bucket functions. 4.3.1 Lift Arm Control The lift arm joystick is used to control the lift arms, bucket, and to engage the float function. -
Page 45: Throttle
Select a higher rpm for faster travel speed or when more power or flow is required for a task. 4.5 Operator Seat Seat Adjustment The TSV-70 and 80 machines are available with a suspension style seat adjustable for both operator weight (spring pre- load) and operator height varia- tion in fore and aft directions. -
Page 46: Auxiliary Hydraulics
4 MACHINE DESCRIPTION / CONTROLS case drain high flow flow 4.7-1 4.7-2 4.7 Auxiliary Hydraulics The TSV models come equipped with an auxil- iary hydraulic system designed to power approved hydraulic attachments. To operate, connect the attachment to the appropriate quick couplers (fig. 4.7-1). To connect couplers: 1. -
Page 47: Electric Attachment Control
4 MACHINE DESCRIPTION / CONTROLS 4.8-1 4.8-2 4.8 Electric Attachment Control Attachments for the TSV are controlled by pressing various buttons on the machines joysticks. Most attachments are controlled hydraulically, but some require both hydraulic and electrical inputs. The 4 buttons on the left joystick (4.8-1) send electrical current to the receptacle on the lift arms (4.8-2). -
Page 48: Emergency Exits
4 MACHINE DESCRIPTION / CONTROLS 4.10-1 4.10-2 4.10 Emergency Exits Familiarize yourself with the emergency exits and associated features located throughout the cab enclosure prior to operation. These features allow an operator to escape from the cab in an emergency. Operator Escape (Door Exit): Firmly grasp the triangular tag attached to the win- dow molding on the front door. -
Page 49: Operation
5 OPERATION Page 5.1 General Information........ 49 5.2 Pre-Operation Safety Checklist....49 5.3 Starting Procedure ......... 50 5.4 Surface Preservation ......51 5.5 Filling the Bucket ........51 5.6 Grading ..........52 5.7 Leveling ..........52 5.8 Loading ..........53 5.9 Fastening Attachments ...... -
Page 51: General Information
5 OPERATION 5.1 General Information Operating a Terex Skid Steer Loader is intended to be as safe and simple as pos- sible. This section expands on the machine controls portion of the manual and also covers safe operation procedures to follow while operating. -
Page 52: Starting Procedure
5 OPERATION 5.3-1 5.3-2 5.3 Starting Procedure Before starting the engine, perform the pre-operation safety checklist in section 5.2. Once complete, you may begin this procedure: Enter machine with lift arms all the way down. Maintain three points of contact (defined as: one foot and two hands, or one hand and two feet) with the machine (fig. -
Page 53: Surface Preservation
5 OPERATION 5.4 Surface Preservation Care should be taken while oper- 5.4-1 ating on unpaved surfaces to pre- vent blemishes from occurring. Turning poses the greatest risk of surface disturbance during opera- tion. Moving in a straight line across turf will typically cause less disturbance, whereas tight corner- ing will usually cause blemishes. -
Page 54: Grading
5 OPERATION 5.6 Grading Steps: (see illustration) Lower the lift arms until they rest on the frame. Tilt the bucket slowly forward until the cutting edge engages the ground. Drive the machine forward making slight bucket angle adjustments to vary cut depth as necessary. -
Page 55: Loading
5 OPERATION 5.8 Loading Steps: (see illustration) Engage the bucket positioning function (if equipped), then raise the lift arms upward until the bottom of the bucket clears the side of the truck bed or trailer. Once clear, drive the machine forward until the pivot point of the bucket clears the bed side. -
Page 56: Unfastening Attachments
5 OPERATION 5.10 Unfastening Attachments (see also section 5.11) Lower the lift arms so that the attachment is just barely off of the ground. Pull the locking levers on the quick attach mechanism upwards and toward the outside of the machine to unlock the attachment. Lay the attachment gently onto the ground 5.10-1 unlock... -
Page 57: Operation On Inclines
5 OPERATION 5.12 Operation on Inclines Skid steer loaders are designed to be stable on small inclines. However, it wise to use caution while operating on inclines to minimize any possible hazards. Caution should always be exercised while operating the machine on an incline. -
Page 58: Lift Arm Brace
5 OPERATION 5.14 Lift Arm Brace When the lift arms must be left in the raised position, the lift arm brace must be engaged. To install: Lower the lift arms, remove any attachments and park the 5.14-1 machine on firm and level ground. -
Page 59: Transportation
6 TRANSPORTATION 6.1 Transporting..........59 6.2 Towing / Retrieving ......... 60 6.3 Loading / Unloading Procedure ..61 6.4 Lifting Procedure ........62... -
Page 61: Transporting
6 TRANSPORTATION Rear 6.1 Transporting At times, you will most likely need to transport the machine to distant locations with a transport vehi- cle. To do this safely, there are some precautions that must be observed. When transporting: Always make sure the transport vehicle (trailer or truck) being used to haul the machine is capable of bearing the weight Front... -
Page 62: Towing/Retrieving
6 TRANSPORTATION 6.2 Towing/Retrieving In the event that the TSV-70/80 needs to be towed or retrieved, it will not roll freely. You must drag it to safety. Use only chains that are rated for pulling a machine of this size and weight. Attach these chains to at least two of the D-rings in the front or rear of the machine. -
Page 63: Loading / Unloading Procedure
6 TRANSPORTATION 6.3 Transport Loading / Unloading procedure Load the machine only on firm and level ground. Before driving onto the ramps, clean them and the machine tires of any materials that may cause slippage (snow, ice, water, mud, sludge, oil, etc.). Properly align the machine with the loading ramp. -
Page 64: Lifting Procedure
6 TRANSPORTATION 6.4 Lifting Procedure Lifting the machine should only be done from beneath the machine with a jack of the proper capacity. To safely lift your machine: Remove any attachments that may be fastened to the machine and raise the lift arms. -
Page 65: Maintenance
7 MAINTENANCE 7.1 General ............65 7.2 Care and Cleaning ........65 7.3 Maintenance Intervals......66 7.4 Lubrication Points........67 7.5 Engine Oil Check ........68 7.6 Engine Oil Change........69 7.7 Hydraulic Oil Change......70 7.8 Hydraulic Filter Change ......71 7.9 Accessory Belt ........... -
Page 67: General
7 MAINTENANCE 7.1 General The operating condition and life expectancy of a machine is largely influenced by care and maintenance. For this reason, it is in every machine owner’s interest to perform the specified maintenance work and comply with the service intervals. This chapter describes periodic maintenance, inspection and lubricating tasks. -
Page 68: Maintenance Intervals
7 MAINTENANCE 7.3 Maintenance Intervals 7.3-1 Daily Maintenance Tasks Daily Page Check hydraulic oil level (figure 7.7-3, p-70) Check engine oil level Check fuel level (gauge on instrument panel) Check fan belt tension / condition Check for proper control operation Check for proper switch and lighting operation Check / clean air cleaner elements 73,74... -
Page 69: Lubrication Points
7 MAINTENANCE 7.4 Lubrication Points The illustration below shows the location of grease points found on the left side of the machine. Identical points also exist on the opposite side of the machine. Lubricate all points daily, prior to operation. A. -
Page 70: Engine Oil Check
7 MAINTENANCE 7.5 Engine Oil Check Shut the machine down according to the procedure in section 5.13. Open the rear door and hood to gain access to the engine compartment. Locate and remove the engine oil 7.5-1 dipstick (1) from its tube. (fig. 7.5-1) Wipe the dipstick with a clean shop cloth and reinsert it into the tube until it comes to rest in its seated... -
Page 71: Engine Oil Change
7.6-1 7.6-2 7.6 Engine Oil Change Regular oil changes are necessary to maintain a strong running engine. Terex recommends a normal oil change interval of 250 hours or every six months. Allow the machine to cool prior to service. Wear safety glasses, safety gloves and any 7.6-3... -
Page 72: Hydraulic Oil Change
7 MAINTENANCE Hydraulic oil can be both HOT and under pressure! Allow the machine to cool thoroughly prior to performing any maintenance or service on the hydraulic system to avoid the possibility of burns. 7.7 Hydraulic Oil Change 7.7-1 7.7-2 The hydraulic oil should be changed every 1000 service hours. -
Page 73: Hydraulic Filter Change
The engine uses a belt(s) to drive accessories like the alternator, water pump, and cooling fan. Belts stretch and wear during their service life. The accessory belt(s) on the TSV-70/80 should be visually inspected daily for tension, condition, and presence prior to operation To check belt(s): Shut the machine down according to the procedure in section 5.13, allow... -
Page 74: Water Separator
7 MAINTENANCE 7.10 Water Separator The water separator (item 1) removes water from the fuel supply as the engine runs. (fig. 7.10-1) It is located on the right side of the engine com- partment. Drain the water separator daily to maintain proper function. To drain the water separator: Shut the machine down as described in section 5.13, then... -
Page 75: Air Cleaner Removal/Inspection
7 MAINTENANCE 7.12 Air Cleaner Removal / Inspection 7.12-1 7.12-2 The air cleaner is one of the most important maintenance items on the machine. Regular inspection and replacement is necessary to ensure proper performance and to prolong engine life. Inspect the air cleaner elements daily. -
Page 76: Air Cleaner Cleaning
7 MAINTENANCE 7.13 Air Cleaner Cleaning Remove the primary air cleaner element as described in section 7.12. Remove loose dirt from the element with compressed air or water hose. • Compressed air: 100 psi (690 kPa) max. 1/8 in. (.32 cm) diameter nozzle at least 2 in. -
Page 77: Radiator Oil Cooler Cleaning
7 MAINTENANCE 7.14 Radiator / Oil Cooler Cleaning The radiator and oil cooler must be clean to ensure proper operation. Engine and hydraulic system over- heating, damage and even failure can result if the radiator/oil cooler is not kept clean. A pressure washer or compressed air nozzle work well to blow debris clear of the fins in the oil cooler and radiator. -
Page 78: Chassis Cleaning
7 MAINTENANCE Coolant and machine components can be HOT! Allow the machine to cool thoroughly prior to performing maintenance or service to avoid the possibility of burns. 7.15-1 7.15-2 7.16 Chassis/Engine Cleaning Periodic cleaning of the chassis area beneath the cab and engine compartment is also necessary to maintain safe operation. -
Page 79: Chain Tension Check
7 MAINTENANCE 7.17 Chain Tension Check Proper chain tension should be main- tained to minimize wear and prevent damage to the final drive system. Chain tension should be checked every 500 hours and adjusted as necessary. 7.17-1 To check chain tension: Shut the machine down as described in section 5.13, then elevate and support the front of the machine as described in section 6.4. -
Page 80: Chaincase Oil Change
7 MAINTENANCE 7.19 Chaincase Oil Change Chaincase oil should be changed every 1000 hours to maintain proper lubrication and minimize component wear. 7.19-1 drain plug To change to chaincase oil: Shut the machine down according to the procedure outlined in section 5.13. Use the correct size wrench to remove the drain plug from the left chain case (located at the rear of the case). -
Page 81: Electrical System
7 MAINTENANCE 7.21 Electrical System ELECTRICAL PANEL SKIDSTEER TS 70/80 7005-600 AUX LDR G AUX LDR C AUX LDR D AUX LDR B 40 A . RELAY 40 A . RELAY 40 A . RELAY 40 A . RELAY # 87417B # 87417B # 87417B # 87417B... -
Page 82: Storage
7 MAINTENANCE 7.22 Storage It may be necessary to store your Terex Skid Steed Loader for an extended period of time. Perform the following tasks to prepare the machine for storage. 7.22.1 Storage Preparation • Thoroughly clean the machine (inside and out) including the engine compart- ment and underbody. - Page 83 7 MAINTENANCE 7.22.2 Removal From Storage Perform the following tasks to remove the Terex Skid Steer Loader from storage and return to operating condition. Return to Operating Condition: • Remove protective lubricant from cylinder rods. • Lubricate all grease points.
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Page 84: Cab Tilt
7 MAINTENANCE 7.23-1 7.23-2 7.23 Cab Tilt The ROPS/FOPS approved cab (1) tilts up to allow easy access to components while performing maintenance or service. It is equipped with a gas spring assist and a brace mechanism to hold it in place while tilted. -
Page 85: California Proposition 65
California (U.S.A.) state law stipulates that manufacturers of machines operated within its borders must provide a clear warning to customers regarding exposure to substances commonly associated with the machine that are recognized by the state as harmful. Terex/ASV complies with this requirement by providing the following information. CALIFORNIA... -
Page 86: Service Log
SERVICE LOG Hours Service Performed Notes... - Page 87 SERVICE LOG Hours Service Performed Notes...
- Page 88 SERVICE LOG Hours Service Performed Notes...
- Page 89 SERVICE LOG Hours Service Performed Notes...