Terex PT100 Forestry Manuals

Manuals and User Guides for Terex PT100 Forestry. We have 2 Terex PT100 Forestry manuals available for free PDF download: Service & Repair Manual, Operation And Maintenance Manual

Terex PT100 Forestry Service & Repair Manual (93 pages)

Compact Track Loaders

Brand: Terex | Category: Compact Loader | Size: 6.17 MB

Table of Contents
2
1 Product Safety

4
- Chapter Overview
  4
- Basic Precautions
  4
  - Safety Labels
    4
  - Personal Protective Equipment
    4
  - Entering and Exiting
    5
  - Lifting
    5
  - Hot Fluids and Components
    5
  - Corrosion Inhibitor
    5
  - Batteries
    5
  - Pressurized Items
    5
- Repair
  6
- Attachments
  7
- Machine Labels and Decals
  7
- Product ID Number
  7
  - Safety Label Examples
    7
2 Technical Specifications

10
- Specifications
  10
  - Engine
    10
  - Transmission
    10
  - Drive Motors
    10
  - Control Handles
    10
  - Auxiliary Pump
    10
  - Loader Valve
    10
  - Cooler
    10
3 Circuit Diagrams

12
- Hydraulic Charge Circuit
  12
- Hydraulic Auxiliary Circuit
  13
- Hydraulic Drive Circuit
  14
- Lift Arm Control Valve
  15
- Electrical Attachment Outlet
  17
4 Machine Controls and Instrumentation

18
- Chapter Overview
  18
- Machine Controls
  18
  - Loader Control
    18
  - Drive Control
    18
  - Throttle
    18
- Switches
  19
5 Operator Enclosure Disassembly

20
- Chapter Overview
  20
- Personal Safety
  20
- Machine Preparation
  20
- Operator Enclosure Disassembly and Assembly Procedures
  20
- Gauge Panel Removal and Installation
  20
  - Gauge Panel Removal
    20
  - Gauge Panel Installation
    21
- Ignition Switch Removal and Installation
  21
  - Ignition Switch Removal
    21
  - Ignition Switch Installation
    22
- Gauge Removal and Installation
  23
  - Gauge Removal
    23
  - Gauge Installation
    23
- Head Light Removal and Installation
  24
  - Head Light Removal
    24
  - Head Light Installation
    24
6 Fuel Tank Disassembly and Assembly

26
- Chapter Overview
  26
- Personal Safety
  26
- Machine Preparation
  26
- Disassembly and Assembly Procedures
  26
- Fuel Sending Unit Removal & Installation
  26
  - Fuel Sending Unit Removal
    26
  - Fuel Sending Unit Installation
    27
- Fuel Tank Removal
  27
- Fuel Tank Installation
  28
7 Radiator/Oil Cooler Disassembly

30
8 Loader/Transmission Controls Disassembly

36
9 Hydrostatic & Aux. Pump Disassembly

40
- Chapter Overview
  40
- Personal Safety
  40
- Machine Preparation
  40
- Hydrostatic & Hydraulic Pump Disassembly and Assembly Procedures
  40
- Charge Pump Removal
  40
- Auxiliary Pump Removal
  42
- Auxiliary Pump Installation
  43
- Tandem Pump Removal
  43
- Tandem Pump Installation
  44
- Hydraulic Reservoir Clean out
  44
Undercarriage Disassembly and Assembly

46
- Chapter Overview
  46
- Personal Safety
  46
- Machine Preparation
  46
- Undercarriage Disassembly and Assembly Procedures
  46
- Sprocket Removal and Installation
  46
- Sprocket Removal
  46
- Sprocket Installation
  48
- Drive Motor Removal
  48
- Drive Motor Installation
  49
- Wheel Replacement
  49
- Wheel Installation
  50
- 14" Wheel Keeper Plates
  50
11 Maintenance

52
- Chapter Overview
  52
- Personal Safety
  52
- Air Cleaner
  52
- Grease Fittings
  54
- Undercarriages
  54
- Track Tension
  54
- Drive Sprocket Rollers
  55
- Tilt-Up Canopy
  56
- Jacking Procedure
  57
- Lift Arm Brace
  58
- Track Removal
  59
- Track Installation
  59
- Engine Oil & Filter
  62
- Engine Oil Specifications
  64
- Hydraulic Fluid & Filter
  65
- Fuel Filter
  66
- Case Drain Filter
  66
- Hydraulic Reservoir (Cleanout)
  66
- Water Separator
  67
- Fuse Panel
  67
- Radiator/Oil Cooler Cleaning
  70
- Extreme Conditions
  71
- Cooler Air Flow Test
  71
- Cab Filtration
  73
- Fan Cleaning
  73
- Maintenance Schedule
  74
12 Lubricant & Fuel Specifications Specifications

76
13 Troubleshooting

78
- Chapter Overview
  78
- Personal Safety
  78
- Machine Preparation
  78
- Preliminary Checkout
  78
  - Visual Inspection
    78
14 Hydraulic Pressure (Check & Adjustment)

82
- Chapter Overview
  82
- Personal Safety
  82
- Charge Pressure Check & Adjustment
  82
- Lift Arm Pressure Check
  85
15 Hydraulic Cylinder & Loader Valve

88
- Chapter Overview
  88
- Personal Safety
  88
- Disassembly & Assembly
  88
- Hydraulic Cylinder Disassembly
  88
- Hydraulic Cylinder Assembly
  90
- Loader Valve Disassembly
  91
- Loader Valve Assembly
  91

Terex PT100 Forestry Operation And Maintenance Manual (87 pages)

Brand: Terex | Category: Multi Terrain Loaders | Size: 3.39 MB

Terex Categories

Boom Lifts Lifting Systems Construction Equipment Scissor Lifts Compact Loader

More Terex Manuals

Terex PT100 Forestry Manuals

Terex PT100 Forestry Service & Repair Manual (93 pages)

Table of Contents

1 Product Safety

2 Technical Specifications

3 Circuit Diagrams

4 Machine Controls and Instrumentation

5 Operator Enclosure Disassembly

6 Fuel Tank Disassembly and Assembly

7 Radiator/Oil Cooler Disassembly

8 Loader/Transmission Controls Disassembly

9 Hydrostatic & Aux. Pump Disassembly

Undercarriage Disassembly and Assembly

11 Maintenance

12 Lubricant & Fuel Specifications Specifications

13 Troubleshooting

14 Hydraulic Pressure (Check & Adjustment)

15 Hydraulic Cylinder & Loader Valve

Terex PT100 Forestry Operation And Maintenance Manual (87 pages)

Table of Contents

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