Terex Genie GTH-4017 EX Manuals

Manuals and User Guides for Terex Genie GTH-4017 EX. We have 1 Terex Genie GTH-4017 EX manual available for free PDF download: Service Manual

Terex Genie GTH-4017 EX Service Manual (218 pages)

Brand: Terex | Category: Compact Loader | Size: 23.9 MB

Introduction
3
Description
5
Rev
9
Safety Rules
13
Personal Safety
14
Workplace Safety
15
General Remarks
16
Servicemen's Requisites
16
Personal Protective Equipment
17
General Safety Precautions
17
Working Area
17
Precautions During Work
17
Table of Contents
19
Rev
20
Technical Specification
23
Main Dimensions
23
Tyres
24
Limit of Use
24
Weight
24
Speed
24
Payload and Reach
24
Forks (Floating Type)
25
Diesel Engine
25
Hydraulic System
25
Electrical System
25
Machine Sounds Level
26
Vibration Level
26
Refuelling
26
Fastener Torques
27
Locking Material
28
Hoisting Instructions
29
Advice to Renew Flexible Hoses
30
List of Recommended Spare Parts GTH-4013EX
31
List of Recommended Spare Parts GTH-4017EX - GTH-4514EX
33
Machine Paint Colour
35
Checking the Cylinder Movement Times
36
Hydraulic Settings
38
Preliminary Operations
38
Calibrating the Boom Main Valve
38
Check Calibrating Hydrostatic Transmission
38
Hydrostatic Transmission Pump
39
Check Transmission Piloting
39
Calibrating the Power Steering
39
DLE System
46
Hydrostatic Transmission Control Unit Check System
57
Maintenance Inspections
63
Introduction
63
About this Section
64
Maintenance Table
65
Maintenance Inspection Report
68
Maintenance Procedures
71
About this Section
72
Check the Oil Level Within Reduction Gears, Differential Gears and Power Divider Reduction Gears
73
Check the Tightening of All Bolts and Nuts
76
Check the Couplings for Oil Leaks
76
Inspect the Operator's Manual
77
Inspect the Decals and Plates
77
Check the Engine Oil Level
78
Clean the Air Suction Filter (GTH-4013EX)
79
Clean the Air Suction Filter (GTH-4017EX - GTH-4514EX)
80
Check and Clean the Radiator
81
Check the Hydraulic Oil Level in the Tank
82
Check the Greasing of the Boom Section Pads (GTH-4013EX - GTH-4514EX)
83
Check the Greasing of the Boom Section Pads (GTH-4017EX)
84
A-12 Grease the Forks
85
Grease All Joints of the Boom, the Rear Axle Shaft Joint, the Transmission Shafts, the Front and Rear Axles and any Equipment of the Machine
86
Check the Efficency of the Lighting Electric System
87
Check the Efficency of the Steering Selection System
89
Check the Efficency of the Fork Balancing System
90
Check the Efficient Working Order of the Safety Devices
91
A-19 Check the Engine Coolant Level
94
Check the Efficency of the Overload Warning System
95
Check the Re-Sequence of the Boom Telescope (GTH-4013EX)
96
Check the Efficency of the Machine
97
Check the Tension of the Alternator Belt
97
Check the Tyre Inflation
98
Check the Tightening of the Wheel Nuts
99
Check the Tightening of the Cardan Shaft Screws
100
Clean the Radiator Fins
101
Change the Oil in the Reduction Gears, Differential Gears and Power Divider Reduction Gear
102
Change the Engine Oil and Relevant Filter
103
Check the Oil Level in the Front and Rear Differential Gears
104
Check the Oil Level in the Four Wheel Reduction Gears
104
Check and Clean the Engine Air Filter (GTH-4013EX)
105
Check and Clean the Engine Air Filter (GTH-4017EX - GTH-4514EX)
106
Check the Clamping of the Cableheads to the Battery Terminals
107
Check the Air Suction Hose between Engine and Filter
107
Check the Cylinder Chromium-Plated Rods
108
Check the Hydraulic Lines
108
C-10 Check the Electric Cables
109
Check the Wear of the Sliding Pads of the Boom Sections
109
Adjust the Play of the Sliding Pads of the Boom Sections
110
Grease the Sliding Parts of the Boom Sections
111
Check the Level of the Battery Electrolyte
112
Check the Efficency of the Block Valves
113
Check the Tightening of the Engine Fixing Screws
115
Check the Tightening of the Cab Fixing Screws
116
Check the Blacklash between Pins and Bushings in All Joints
116
Change the Hydraulic Oil Filter Cartridge (GTH-4013EX)
117
Change the Hydraulic Oil Filter Cartridge (GTH-4017EX - GTH-4514EX)
118
Have the Hydraulic System Checked by a Skilled Technician
118
Change the Main Cartridge of the Engine Air Filter (GTH-4013EX)
119
Change the Main Cartridge of the Engine Air Filter
119
Change the Oil of the Front and Rear Differential Gears
121
Change the Safety Element of Engine Air Filter
122
(Gth-4017Ex - Gth-4514Ex
122
Change the Hydraulic Oil and the Inner Hydraulic Oil Filter
124
Change the Engine Coolant
125
Check the Machine Structure
126
Problems-Causes-Solutions
127
Introduction
127
About this Section
128
Electrical Faults
129
Hydraulic Faults
136
Schemes
141
Hydraulic Symbols
141
Hydraulic Schemes
143
Gth-4017Ex Gth-4514Ex
143
Gth-4013Ex
144
Electrical Symbols
145
Electrical Schemes
147
Gth-4013Ex
147
Fuses and Relays GTH-4013EX
157
Gth-4017Ex Gth-4514Ex
158
6.4.2.2 Fuses and Relays Gth-4017 Ex Gth-4514 Ex
168
Position of Components on the Machine
169
Repair Procedures
173
Time Schedule
173
Cylinder Disassembly Fork Balance Cylinder
181
Removing the Engine from the Machine
184
Hydraulic Pumps Disassembly
187
Disassembling the Hydraulic Motor
191
Cylinder Disassembly - Boom Extension Cylinder
193
Gth-4017Ex - Gth-4514Ex
193
Cylinder Disassembly - Boom Extension External Cylinder GTH-4013EX
195
Cylinder Disassembly - Boom Extension Internal Cylinder GTH-4013EX
197
Water-Oil Cooler Disassembly
199
Main Valve Disassembly
201
Renewing the Slide Pads of the Telescopic Boom GTH-4013EX
205
Renewing the Slide Pads of the Telescopic Boom GTH-4017EX GTH-4514EX
209
Renewing the Flexible Hoses Inside the Boom GTH-4013EX GTH-4514EX
213
Renewing the Flexible Hoses Inside the Boom GTH-4017EX
215
Cylinder Disassembly - Attachment Rotation Cylinder
218

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Terex Genie GTH-4017 EX Service Manual (218 pages)

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