Drive Clutch Assembly - Polaris RANGER XP 900 2018-2019 Service Manual

DRIVE CLUTCH ASSEMBLY

CAUTION
Do not apply oil or grease to the bushings.
Reassemble the drive clutch in the following sequence.
Be sure marks that were made during disassembly are
aligned during each phase of assembly.
1. Install the shift weights, bolts and nuts onto the
moveable sheave. Torque shift weight bolts to
specification.
TORQUE
Shift Weight Fasteners:
20 in-lb (2 Nm)
2. Install the non-braking needle bearing
w
washers and the spacer
e
sheave .
3. Install moveable sheave onto stationary sheave shaft.
Be sure the moveable sheave slides freely on the
spacer.
4. Apply 0.4 mL of Loctite® 620™ and 0.4 mL of
Loctite® 7088™ Primer in 90° apart in vertical stripes
to the shaft threads.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
5. Install the spider assembly onto the shaft threads. Be
6. Install clutch onto holding fixture and secure in a
q
, the two
r
onto the stationary
7. Apply 0.1mL of Loctite® 620™ and 0.1mL of Loctite®
sure all of the alignment marks
t
Moveable Sheave Asm
y
Jam Nut
u
Spider
bench vice. Tighten the spider
Tool. Torque spider to specification.
Holding Fixture: PN 2871358-A
Clutch Spider Tool: PN 2870341
TORQUE
Spider Assembly:
290 ft-lb (393 Nm) (Apply 0.4 mL Loctite® 620™)
7088™ Primer in 90° apart to the threads of the
spider jamb nut. Install spider jamb nut onto
stationary shaft threads.
PVT SYSTEM
i
are in alignment.
5
o
using Clutch Spider
5.23