Polaris RANGER XP 900 2018-2019 Service Manual page 355

3. Install pinch bolts (A) and torque to specification.
TORQUE
Ball Joint Pinch Bolts:
42 lb-ft (57 Nm)
4. Install the steering tie rod end onto the front bearing
carrier and torque the fastener (B) to specification.
Install a NEW cotter pin (C)
TORQUE
Tie Rod End Fastener:
40 lb-ft (54 Nm)
5. Apply grease to the drive shaft splines.
6. Install front wheel hub assembly, cone washers, and
hand tighten the castle nut. Install washers with
domed side out.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
7. Install the front brake caliper. Install the mounting
bolts (D) and torque to specification.
TORQUE
Front Caliper Mounting Bolts:
30 lb-ft (41 Nm)
8. Torque wheel hub castle nut (E) to specification and
install a NEW cotter pin (F). Tighten nut slightly if
necessary to align holes for the cotter pin.
TORQUE
Front Hub Castle Nut:
80 lb-ft (108 Nm)
9. Install wheel and four wheel nuts (G). Torque wheel
nuts to specification.
TORQUE
Wheel Nuts (Steel): 60 lb-ft (81 Nm)
Wheel Nuts (Cast Alum): 120 lb-ft (163 Nm)
10. Rotate wheel and check for smooth operation. Bend
both ends of cotter pin around the end of the shaft.
Install the center cap and/or rubber dust cap.
FINAL DRIVE
7
7.7