Pad Inspection; Pad Installation - Polaris RANGER XP 900 2018-2019 Service Manual

PAD INSPECTION

1. Clean the caliper with brake cleaner or alcohol.
2. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
MEASUREMENT
Rear Brake Pad Thickness
Standard: 0.298 ± .007" (7.56 ± .178 mm)
Service Limit: 0.150" (3.8 mm)

PAD INSTALLATION

1. Lubricate mounting bracket pins
silicone grease and install rubber dust boots
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
IMPORTANT
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads.
Use only new, clean pads.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
3. Install caliper and torque bolts to specification.
4. Install the pad adjustment screw and turn until
stationary pad contacts disc, then back off 1/2 turn.
5. Slowly pump brake pedal until pressure has been
built up. Maintain at least 1/2" (12.7 mm) of brake
fluid in reservoir to prevent air from entering master
cylinder.
q
with a light film of
w
.
BRAKE SYSTEM
TORQUE
Rear Caliper Mounting Bolts:
46 lb-ft (62 Nm)
9
9.23