Drive Clutch Bushing Service - Polaris Sportsman 400 Service Manual

CLUTCH

DRIVE CLUTCH BUSHING SERVICE

Polaris Kit PN 2871226
Item Qty. Part Description
2 1 P-90 Drive Clutch and Driven Clutch
Bushing Installation Tool
3 1 Drive Clutch Cover Bushing Removal and
Installation Tool (for all drive clutches)
5 1 P-90 Driven Clutch Bushing Removal Tool
8 1 Main Puller Adapter
9 1 Adapter Reducer
10 1 Number Two Puller Adapter
DRIVE CLUTCH MOVEABLE SHEAVE - BUSHING REMOVAL
1. Install handle end of piston pin puller securely into
bench vise and lightly grease puller threads.
Piston Pin Puller PN 2870386
2. Remove nut from puller rod and set aside.
3. Install main adapter (Item 8) onto puller.
4. Insert adaptor #2 into bushing from belt side as
shown. With towers pointing toward vise, slide
sheave and bushing onto puller rod.
5. Install nut removed in step 2 onto end of puller rod and
hand tighten. Turn puller barrel to increase tension on
sheave if needed. Nut is left hand thread.
6.22
- projex@inbox.lv -
Part No.
5020628
5020629
5020631
5020632
5010279
5020633
Piston Pin Puller
PN 2870386
Main Adaptor