6. Install limiter spacer on top of spider.
7. Reinstall shift weights using new lock nuts on the
bolts.
Shift Weight Lock Nuts:
15-25 In. lbs. (2.75 Nm)
8. Reinstall clutch spring.
Nut on trailing side
9. Reinstall cover, aligning bosses on the tower and
cover. Torque cover bolts evenly to specification.
Cover Screw Torque:
100 in. lbs. (11.25 Nm)
= T
Engine
Rotation
= T
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
DRIVE CLUTCH BUSHING SERVICE
(NON EBS AND EBS)
Bushing Service
IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item
Qty.
Part Description
A, B
1
EBS Puller Tool
C
1
EBS Puller Nut
D
1
EBS Main Adapter
EBS Bushing Removal
E
1
--
1
Instructions
Additional Special Tools
Qty.
Part Description
Clutch Bushing Replacement Tool
1
1
Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
#2
#8
Item
Qty.
Part Description
P-90 Drive/Driven Clutch
#2
1
Bushing Install Tool
Drive Clutch Cover
Bushing Removal/
#3
1
Installation Tool (all
clutches)
P-90 Driven Clutch Cover
#5
1
Bushing Removal Tool
#8
1
Main Puller Adapter
#9
1
Adapter Reducer
Number Two Puller
#10
1
Adapter
CLUTCHING
Part #
5132027
5132501
5132029
5132028
9915111
Part #
2871226
2870386
#3
#5
#9
#10
Part #
5020628
5020629
5020631
5020632
5010279
5020633
6.27
6