Clutch Bushing Replacement Tool Kit; Clutch Offset; Drive Clutch Bushing Service - Polaris Trail Boss 330 2003 Service Manual

CLUTCH

CLUTCH OFFSET

Offset Alignment Tool
3.2mm +0 / -- 1.6 mm)
Important: Inspect clutch alignment and center
distance before adjusting offset.
1. Install offset alignment tool as shown.
Offset is correct when rear of tool contacts rear of
inner sheave with driven clutch pushed completely
inward on shaft and bolt torqued. Adjust offset by
adding or removing spacer washers between back of
driven clutch and spacer as shown.
Spacer Washer (PN 7556401)
DRIVE CLUTCH BUSHING
SERVICE
*Clutch Bushing Replacement Tool Kit (PN
2871226)
Stamp Qty. Part Description
#2 1 P--90 Drive/Driven
Clutch Bushing
#3 1 Drive Clutch Cover
Bushing Removal/
Installation Tool (all
6.16
(PN 2870654)
B
A
1/8I +0 / -- 1/16
Part #
5020628
Install Tool
5020629
clutches)
#5 1 P--90 Driven Clutch
Cover Bushing Re-
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
#10 1 Number Two Puller
DRIVE CLUTCH MOVEABLE
SHEAVE - BUSHING
REMOVAL
#3
#2
#8
1. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
Piston Pin Puller (PN 2870386)
2. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
5020631
moval Tool
5020632
5010279
5020633
Adapter
#5
#10 #9