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Ametek DMS-3K Installation & Operation Manual

Distributed monitoring system
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DMS-3K
Distributed Monitoring System
Installation & Operation Manual
Document no. 1088-351
1088-351
Rev B

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Summary of Contents for Ametek DMS-3K

  • Page 1 DMS-3K Distributed Monitoring System Installation & Operation Manual Document no. 1088-351 1088-351 Rev B...

  • Page 3: Table Of Contents

    CPU-200 ............................9 I/O Modules ..........................10 Annunciator Displays ........................13 Model Number Codes / Ordering Information .................. 15 DMS-3K System Configuration ......................17 Safety and Agency Approvals ......................18 Chapter 2. Installation & Setup ......................19 Safety .............................. 19 Page i Mounting ............................
  • Page 4 Input / Output Wiring........................32 Communication and Time Sync Ports ..................46 IRIG-B ............................48 Chapter 3. DMS-3K Web Browser Configuration ................49 DMS-3K Home Page ........................50 Systems with CR Option (Combined Master) ................51 Home Page Editable Fields ......................52 WEB Browser Navigation ......................
  • Page 5 Import / Export Legends ....................... 59 Control Inputs Configuration ......................60 Input Terminal: ..........................60 Function: ............................61 Control/Sequence Group: ......................62 Inhibit Group: ..........................62 Channel: ............................62 Operating Sequence Configuration: ..................... 62 Control Interlock: .......................... 62 Flash Type Settings: ........................63 Analog Inputs Configuration ......................
  • Page 6 Combined TCP/IP Port: ........................ 83 Access Control Configuration ......................84 User Account can: ........................84 Admin Account can:........................84 Trusted IPs/hostnames ......................... 84 Ports ............................. 84 HTTPS ............................84 Basic Authentication ........................85 Network Configuration ........................86 Date / Time Configuration ........................ 87 Email Configuration .........................
  • Page 7 8 Channel Relay Output Module ................151 I/R Module Switch Settings ......................154 8 RR Module Switch Settings ..................... 155 16 RR Module Switch Settings ....................156 DMS-3K SPECIFICATIONS ......................157 System Capacity ........................157 I/O Card Rack Capacity ......................157 INPUTS ............................157 Sequence of Events Recording ....................
  • Page 8 Appendix B DNP Protocol ......................172 Device Profile Document ....................... 172 Implementation Table ........................173 DMS-3K DNP Data Map ........................ 174 Binary Inputs ..........................174 Binary Input Change with Time ....................174 Time and Date ..........................175 Appendix C Browser Compatibility ....................177 Appendix D Notes on saving the event file as .csv ................
  • Page 9 Appendix H Operating Sequence Tables ..................189 LEGEND ............................189 CONTACT LIST & WARRANTY ....................... 193 Telephone / Fax Number List ......................193 MAIN OFFICE..........................193 FAR EAST OFFICE ........................193 UK OFFICE ..........................193 Procedures for Factory Repair and Return ..................194 Warranty ............................

  • Page 11: Scope

    Scope This manual describes the functions, features, installation, and configuration of DMS-3K. This includes usage of the Web browser interface. Page i...

  • Page 13: Chapter 1 Product Overview

    Annunciator Logic The DMS-3K system has logic to assign how an input or group of inputs drives an output. This is used to assign an input or group of inputs to an Annunciator window, retransmit relay, alarm horn, common alarm relay etc.

  • Page 14: Time Synchronization

    PC with WEB Browser (Internet Explorer, Mozilla Firefox, etc) can be connected directly to the DMS- 3K CPU or via the LAN where the DMS-3K is installed. The DMS-3K I/O Modules have switches or jumpers for some configuration items. The configuration is flexible so that any single input or group of inputs can operate any number of outputs configured as lamp outputs (for remote Annunciator Display), Alarm Relay Outputs, Horn Outputs, etc.
  • Page 15 Page 3...

  • Page 16: Dms 3K System Components

    DMS 3K System Components The DMS-3K System Components consist of: • Logic Card Racks – Holds I/O modules, CPU and Power Supply • Power Supplies – Internal and external power supply combinations • CPU – Used for system configuration, Annunciator Logic, communications •...

  • Page 17: Logic Card Racks

    Logic Card Racks The DMS-3K I/O is housed in a 3U card rack (type LBM or LBW) that can accept up to 10 I/O modules or a 6U card rack (type LB2M or LB2W) that can accept 23 I/O Modules. Each Card Rack has it’s own CPU and Power Supply.
  • Page 18 LOGIC BOX: Type LB2M OR LB2MW This is a standard 19"- 6U double euro-crate which will house the CPU and REG units plus 23 usable slots for input/output boards. The mounting angles are easily moveable to give front or rear mounting. LB2M - 6U Front Mounting LB2MW...
  • Page 19 Logic Box Diagram Page 7...

  • Page 20: Power Supply Regulators

    Power Supply Regulators Power Supply Regulators are used for direct power inputs of 24 or 48VDC. In systems with 120/240VAC and 125VDC Power Input, an external power supply is required to provide a 24 VDC output to the Power Supply Regulator. The Power Supply Regulators may be used to provide an internal Field Contact Voltage of 24 or 48 VDC or accept an external isolated customer supplied field contact voltage of 24, 48 or 125 VDC.
  • Page 21 REGULATOR Type REG-96 and REG-97 This unit is used in 3U logic boxes where the system supply is 48V DC. It provides the 5V supply necessary for the 10 usable slots plus the CPU, which equates to 128 inputs and 160 outputs maximum. An auxiliary horn relay is mounted within.

  • Page 22: I/O Modules

    I/O Modules The DMS-3K System can support a variety of I/O Modules: 8 I/O 8 digital inputs and 8 solid state outputs 16 I 16 digital inputs 16 solid state outputs 8RR 8 relay contact outputs 16RR 16 relay contact outputs...
  • Page 23 16 I Module This module accepts 16 digital contact inputs using field contact voltages of 24, 48 or 125VDC. The field contact voltage can be provided internally via the power supply regulator or externally supplied by the customer. Digital Inputs can be Field Contacts, Control Pushbuttons (Ack, Test, Reset, etc) as assigned via the web browser.
  • Page 24 16 RR Module This module provides 16 Form A or Form B Reed Relay Outputs. Reed Relay Outputs can be configured as Retransmit Relay Outputs (to retransmit the status of the alarm input), Horn Outputs, Alarm Outputs, Reflash Outputs, etc via the WEB Browser. The different variations are: 16RR Module Output Type...

  • Page 25: Annunciator Displays

    (1.5mm², 16 AWG max.). Annunciator Displays The DMS-3K System can be connected to a remote Annunciator Display(s) using several methods: -Solid State Lamp Outputs In this configuration, the DMS would provide solid state outputs (8 I/O or 16O modules) that would be cabled to a remote Annunciator Display.
  • Page 26 -Modbus Communication Outputs to Annunciator In this configuration, the DMS-3K System uses either Serial (RS-232/485) or Ethernet communications with Modbus TCP/IP Protocol to transmit alarm inputs to a remote Annunciator. The Modbus configuration allows you to map individual or groups of alarm inputs to the Modbus Outputs up to the maximum 128 Modbus outputs.

  • Page 27: Model Number Codes / Ordering Information

    48 VDC Power, 48/125 VDC FCV 24 VDC Power, 24 VDC FCV 24 VDC Power, 48/125 VDC FCV Code Field Contact Voltage 24 VDC FCV (AMETEK Supplied) 48 VDC FCV (AMETEK Supplied) 125 VDC FCV (AMETEK Supplied) CS24 24 VDC FCV Customer Supplied)
  • Page 28 DMS-3K-SR-B-X-1A/4B/4F/1L-A-2SC20-CS-IB/WEB//CR/MB Single Chassis Rack (3U) - 19" Rack Mount [10 I/O Card Slots] 115 VAC Power, 24 VDC FCV 24 VDC FCV (AMETEK Supplied) (1) 8 Input/Output, screw terminal (DC FCV only) (4) 16 Input, screw terminal (DC FCV only)

  • Page 29: Dms-3K System Configuration

    DMS-3K System Configuration Each DMS-3K system is provided with a system configuration sheet that indicates the model number for each Card Rack in the system, the type of I/O and Power Supply Regulator Cards provided and the location in each card rack. The Input and Output number assignments are also provided to assist with the WEB Browser Configuration.
  • Page 30 Approvals...

  • Page 31: Safety And Agency Approvals

    Chapter 2. Installation & Setup Safety and Agency Approvals DMS-3K models are CE certified for operation under the following conditions: Indoor Use Altitude: Up to 2000 m –20 to 60 ˚C (–4 to 140 ˚F) Operating Temperature: Relative Humidity: 20 – 95 % non-condensing...
  • Page 32 Installation and start-up must be performed by trained and qualified personnel. If the unit is not installed and operated as specified, the protection provided by the unit may be impaired. Before start-up it is important to ensure that: • The unit can be powered down by a switch, or a circuit breaker, clearly marked as the disconnecting device for the unit.

  • Page 33: Toc Mounting

    Mounting The unit is available in two versions, a 3U Card Rack with 10 Card Positions and a 6U Card Rack with 23 Card Positions. 132.50 265.90 190.50 37.68 57.15 37.68 57.15 57.15 Page 21...

  • Page 34: Wiring

    Wiring Terminal Blocks The I/O and Power Supply Regulators use a removable front plate with terminal block for connection to power supplies, field contact voltage, inputs, and outputs. The front plate is fastened with screws to prevent accidental removal. Connection is by screw type terminals (1.5mm², 16 AWG max.) IDC Connectors IDC Connectors are used for some output modules.
  • Page 35 *Power Inputs 120/240VAC and 125 VDC will use external power supplies that provide 24 VDC Power to the rack. (Power Supply Regulators may have a suffix of A depending on the version. Ex. Reg 90A) Power Supply Regulators – Connection Wiring REG 90 The REG 90 Power Supply Regulator is used for 3U Card Racks with 24 VDC Power and internal 24 VDC Field Contact Voltage.
  • Page 36 REG 91 The REG 91 Power Supply Regulator is used for 3U Card Racks with 24 VDC Power and connection for external Field Contact Voltages of 24, 48 or 125VDC. This Field Contact Voltage connection is jumpered to the +V terminals for distribution to the field contacts. Connection is by screw type terminals (1.5mm², 16 AWG max.)
  • Page 37 REG 96 The REG 96 Power Supply Regulator is used for 3U Card Racks with 48 VDC Power and internal 48 VDC Field Contact Voltage. Connection is by screw type terminals (1.5mm², 16 AWG max.) Page 25...
  • Page 38 REG 97 The REG 97 Power Supply Regulator is used for 3U Card Racks with 48 VDC Power and connection for external Field Contact Voltages of 24, 48 or 125VDC. This Field Contact Voltage connection is jumpered to the +V terminals for distribution to the field contacts. Connection is by screw type terminals (1.5mm², 16 AWG max.)
  • Page 39 REG 92 The REG 92 Power Supply Regulator is used for 6U Card Racks with 24 VDC Power and internal 24 VDC Field Contact Voltage. Connection is by screw type terminals (1.5mm², 16 AWG max.) Page 27...
  • Page 40 REG 93 The REG 93 Power Supply Regulator is used for 6U Card Racks with 24 VDC Power and connection for external Field Contact Voltages of 24, 48 or 125VDC. This Field Contact Voltage connection is jumpered to the +V terminals for distribution to the field contacts. Connection is by screw type terminals (1.5mm², 16 AWG max.)
  • Page 41 REG 94 The REG 94 Power Supply Regulator is used for 6U Card Racks with 48 VDC Power and internal 48 VDC Field Contact Voltage. Connection is by screw type terminals (1.5mm², 16 AWG max.) Page 29...
  • Page 42 REG 95 The REG 95 Power Supply Regulator is used for 6U Card Racks with 48 VDC Power and connection for external Field Contact Voltages of 24, 48 or 125VDC. This Field Contact Voltage connection is jumpered to the +V terminals for distribution to the field contacts. Connection is by screw type terminals (1.5mm², 16 AWG max.)

  • Page 43: External Power Supply Wiring

    External Power Supply Wiring 120/240 VAC External Power Supply 24VDC Power Customer Power Input to Supply Filter 120/240VAC, 50/60Hz External Power Supply 125VDC External Power Supply 24VDC Power Customer Power Input to Supply Filter 125VDC External Power Supply Page 31...

  • Page 44: Input / Output Wiring

    Input / Output Wiring I/O wiring is typically interconnected with the power supply regulators as shown. Inputs are either digital inputs (contact or switch) or Analog Inputs (4-20mA). Digital inputs can be wet or dry. (Wet = voltage provided externally to field contact; Dry = voltage provided internally by DMS). The following chart shows the different combinations of Power, FCV (Field Contact Voltage), Power Supplies and Input Modules.
  • Page 45 8 I/O Module The 8 I/O module supports 8 Field Contact Inputs and 8 Solid State Digital Outputs. Each input requires approximately 2 mA current per input and each input is optically isolated. The digital outputs can switch up to 5 watts per input with a maximum voltage of 63 VDC and maximum current of 200mA.
  • Page 47 16 I Module The 16 I module supports 16 Field Contact Inputs. The different card types available are shown below. Each input requires approximately 2 mA current per input and each input is optically isolated. There are jumpers on the board for N.O. (Normally Open – Contact closes on alarm) or N.C. (Normally Closed –...
  • Page 48 8 IAM Module The 8 IAM 90 module supports eight 4-20mA Analog Inputs. The Analog inputs require an external 24VDC power source as shown. Connection is by screw type terminals (1.5mm², 16 AWG max.)
  • Page 49 I/R Module The I/R90 module supports 4 Field Contact Inputs and 6 Form A Relay Outputs. Each input requires approximately 2 mA current per input and each input is optically isolated. The relay outputs can switch a maximum voltage of 240VAC or 62 VDC and maximum current of 2.0A. There are jumpers on the board for N.O.
  • Page 50 16 O Module The 16O module supports 16 Solid State Digital Outputs. The digital outputs can switch up to 5 watts per output with a maximum voltage of 63 VDC and maximum current of 200mA. There are jumpers on the board for selecting an address within the Input Card Rack. Connection is by screw type terminals (1.5mm², 16 AWG max.).
  • Page 51 8 RR Module The 8RR module supports 8 Reed Relay Outputs. The relay outputs can switch up to 10 watts per output with a maximum voltage of 100 VDC and maximum current of 0.5 Amp. There are jumpers on the board for selecting an address within the Input Card Rack. Connection is by screw type terminals (1.5mm², 16 AWG max.) The different card types available are shown below.
  • Page 52 16 RR Module The 16RR module supports 8 Reed Relay Outputs. The relay outputs can switch up to 10 watts per output with a maximum voltage of 100 VDC and maximum current of 0.5 Amp. There are jumpers on the board for selecting an address within the Input Card Rack. Connections are made through a 34 pin IDC Connector (2 rows of 17) for use with Ribbon Cables.
  • Page 53 5 PR Module The 5 PR Module supports 5 Power Relay Outputs. The relay outputs can switch a maximum voltage of 240VAC or 62 VDC and maximum current of 2.0A. There are jumpers on the board for selecting an address within the Input Card Rack. Connection is by screw type terminals (1.5mm², 16 AWG max.). Connection is by screw type terminals (1.5mm², 16 AWG max.) The different card types available are shown below.
  • Page 54 8 PR Module The 8 PR Module supports 8 Power Relay Outputs. The relay outputs can switch a maximum voltage of 240VAC or 62 VDC and maximum current of 2.0A. There are jumpers on the board for selecting a Form A or Form B contact output and jumpers for selecting an address within the Input Card Rack. Connection is by screw type terminals (1.5mm², 16 AWG max.).
  • Page 55 Control Input Wiring Control Pushbuttons are wired to any of the digital input modules (8 I/O, 16I, I/R) in place of a field contact input. The operation of these pushbuttons is either ‘Momentary’ which is a pulse on and off or ‘Sustained’...
  • Page 56 Example of Control Input wiring using 8 I/O Module Notes: 1. Pushbutton functions are assigned to specific input terminals via the web browser. 2. 16I module can also be used for control inputs 3. Horn Output: One of the digital outputs can be configured as a Horn Output and then wired to the regulator Horn IN.
  • Page 57 Example of Control Input Wiring and Output Relays using I/R 90 Module Notes: 1. Pushbutton functions are assigned to specific input terminals via the web browser. 2. Horn, Group Alarm and Reflash Relay Outputs functions are configured via the WEB Browser. These outputs can also be used on the 8RR, 16RR and 5PR Modules.

  • Page 58: Communication And Time Sync Ports

    RS-232 or RS-485 mode. The termination for the RS-485 mode is internal (via checkbox on Serial Communications page). RS-232 mode The RS-232 connection is a standard DB-9 female connector. The port can be connected directly to the DB-9 male (AT) connector on a PC. Use a straight cable. DMS-3K DMS-3K PC pin PC signal Signal...
  • Page 59 RS-485 mode The following are the connections for RS-485 mode DMS-3K Signal DMS-3K pin TX/RX + TX/RX – Ethernet The RJ45 Ethernet connection is compatible for networks up to Gigabit speeds Page 47...

  • Page 60: Irig-B

    IRIG-B The IRIG-B signal connects to a standard BNC connector on DMS-3K CPU. Modulated or Demodulated mode must be selected via DIP switches, which are accessible from SW1 on the CPU. Caution: Disconnect power from the system before removing the CPU Module Figure 2–11, IRIG-B Modulated/Demodulated Selection...

  • Page 61: Chapter 3. Dms-3K Web Browser Configuration

    Chapter 3. DMS-3K Web Browser Configuration The DMS-3K has a built-in WEB server that can be used with your Web browser client such as Internet Explorer or Firefox for displaying your alarms and unit configuration. Refer to Appendix F for compatibility requirements and browser configuration.

  • Page 62: Dms-3K Home Page

    The main page has a graphic display of the alarms and several editable fields that identify the unit’s Station ID and Device ID. The graphic display of the DMS-3K is provided with alarms shown in any selectable color with their alarm legend. Inputs in their normal state will be shown with a user selected background and their normal legend.

  • Page 63: Systems With Cr Option (Combined Master)

    The Master DMS-3K equipped with the CR (Combined Rack) option will include a graphic showing every Slave DMS-3K unit connected. As shown in figure 3-2c, the graphic will include the Slave Station ID, Device ID and Input numbers assigned to the slave unit. When an alarm is present on that slave unit, it will have a red backfill.

  • Page 64: Home Page Editable Fields

    This name is more specific, i.e. to identify a single unit in a substation containing many units. It should be used to identify a DMS-3K unit or group of alarms connected to the unit. i.e. DMS-3K Device 1 or Breaker XYZ. The device ID will be reported in the Alarms and Events list, event download, ASCII output and printouts.

  • Page 65: Web Browser Navigation

    The side-bar on the home page contains links to all of the pages for unit access and configuration. The AMETEK DMS3000 link on the top always redirects you to the Home Page shown in Figure 3-2a, similarly to when Refresh is performed on the Browser.

  • Page 66: Web Browser System Configuration

    Whenever making a change to the configuration, you must press the apply button. The DMS-3K comes from the factory pre-configured for the number of inputs and outputs as specified in the DMS Model Number. Reference the System Configuration Sheet for the exact number of inputs, outputs and their location in the card rack.
  • Page 67 3. Analog Inputs Set up the trip settings for each analog input. 4. Alarm Outputs Use this to select the various output functions (lamp output, horn, alarm relay, etc) for each output and assign which input(s) drive them. 5. Serial and Ethernet Configurations This is used to configure the optional ASCII, Modbus and DNP communication protocols.

  • Page 68: Alarm Inputs Configuration

    Alarm Inputs Configuration This configuration screen will display the quantity of input channels in your DMS-3K model up to the maximum 128 inputs. The configuration allows you to configure the contact alarm details and add a input and a unique legend that is used to describe the alarm or normal state. Alarm Inputs can be connected to the 8 I/O, 16 I, I/R and 8 IAM modules.

  • Page 69: Enable/Disable

    81-96, third 16 I module has 97-112 and fourth 16 I module has 113-128. Combined Systems: When multiple DMS-3K units are used in a system using ‘CR’ option, it will be necessary to increment the input numbers, so you don’t end up with the same input number on different systems.

  • Page 70: Automatic Delete From Scan

    The DMS-3K has a built-in filter to screen out sub-millisecond contact bounce or noise. Each Input requires 4 continuous successful samples (at 0.5 msec each) before an alarm is captured. Time stamp is recorded at first successful sample of the 4.

  • Page 71: Alarm Legend

    To see the csv file format, refer to Appendix J. Or, simply export the default legends configured into the DMS-3K and you will see the required format in your csv file. Also, the instructions are included in the csv export file for reference.

  • Page 72: Control Inputs Configuration

    Control Inputs Configuration The Control Inputs Configuration page is used for setting up which control pushbuttons are used and what terminals they are connected to. This page is also used for setting up the different operating sequences which determines how the lamp outputs, Horn Outputs and Control Pushbuttons (Test, Ack, Reset, etc) function.

  • Page 73: Function

    configured with 128 Alarm Inputs and 8 Control Inputs using a 8 I/O module, the Control Inputs would be assigned to input terminals 129-136. Note: Control Inputs can be configured for any digital input channel 1-128 if desired. There is no restriction to start them at input 129.

  • Page 74: Control/Sequence Group

    Control/Sequence Group: This is used to assign the control input to any of 8 groups. The groups correspond to specific alarm inputs as configured in the Alarm Inputs page. For example: If you wanted a test pushbutton to only operate specific alarm inputs, you would designate that group number for the test pushbutton and assign it to all inputs in the Alarm Inputs configuration page.

  • Page 75: Flash Type Settings

    Flash Type Settings: The flashing of the lamp outputs can be adjusted for on and off times. Page 63 of 206...

  • Page 76: Analog Inputs Configuration

    Analog Inputs Configuration This page is used to configure the analog inputs from the 8 IAM module Module Type: This allows you to select the type of Analog Input Module. (The 4-20mA module is the only one supported) Analog Input Trip Settings: For each analog input channel, you can select up to 4 trip settings: •...
  • Page 77 For each analog channel, you also have a corresponding deadband setting: • HHDB High-High Deadband • HDB High Deadband • LDB Low Deadband • LLDB Low-Low Deadband Deadband is the range you select that will latch an alarm until it exceeds that setting. HHDB and HDB settings are below the HHAL and HAL settings while LLDB and LDB setting are above the corresponding LLAL and LAL settings.

  • Page 78: Alarm Outputs Configuration

    Alarm Outputs Configuration This configuration screen will display the output channels in your DMS-3K model up to the maximum 240 outputs. The configuration allows you to configure the output type (Lamp or Alarm) and which input(s) are assigned to each output. Alarm Outputs can be connected to the 8 I/O, 16 O, I/R, 8RR, 16RR and 5 PR modules.

  • Page 79: Output Type

    Output Type: Available output types consist of: • L Individual Lamp This output is commonly used for connection to remote Annunciator Displays. The output operates from a single alarm input channel which you can assign. The Lamp Output will follow the operating sequence selected for the alarm input assigned to this output. This output is typically used with 8 I/O and 16 O modules but can be used with 8RR, 16RR, 5 PR, 8PR and I/R modules.
  • Page 80 determine the relay coil state (energized or de-energized when normal). Energized is used as a failsafe mode, so that a loss of power would have the same condition as an alarm. This output is typically used with 8RR, 16RR, 5 PR, 8PR and I/R modules, but can be used for 8 I/O and 16 O modules.

  • Page 81: Input Assignments

    Input Assignments: Each output channel can have alarm inputs assigned in several methods: • Inp. No. Individually, one input per output -used with individual lamp and individual relay outputs • All alarm inputs in the system -used with Group Lamps, First Up Lamps, Group Relays, Horns, Clear Horns and Reflash Outputs •...
  • Page 82 Common Alarm Relay contact output for inputs 1-8 • Common Alarm Relay contact output for inputs 9-16 DMS-3K Hardware Provided: • One 3U input card rack (10 Card Slots) • Two 8 I/O input modules installed in rack (card slots 1 & 2) •...
  • Page 83 Control Inputs Configuration Notes: • I/R Card installed in slot #10. Card Dip Switches set to start input numbering at 129 • Test Pushbutton configured for Group 1 (controls all inputs). Wired to input terminal 129 (I/R module input 1) •...
  • Page 84 Alarm Outputs Configuration Notes: • Input #1-8 are assigned to Lamp outputs #1-8 (8 I/O card in slot #1) • Input #9-16 are assigned to Lamp outputs #9-16 (8 I/O card in slot #2) • I/R Card installed in slot #10 corresponds to Outputs 129,130,131 as shown •...

  • Page 85: Serial Communications Configuration (Optional)

    Serial Communication Set-up: Select the Baud Rate, Parity and communication delays to match your application. The DMS-3K has a single DB9 serial port that can be configured for RS-232 or RS-485 communication mode. Refer to Chapter 2 for RS-232 and RS-485 connections.

  • Page 86: Modbus Rtu

    They are as follows: Modbus RTU The DMS-3K Modbus port supports both Master and Slave Modes. For either mode, the Modbus implementation will transmit the status (On/Off) and timestamp of each event. The transmitted alarms can be used to drive an AMETEK Annunciator, RTU, SCADA, PLC or other device.
  • Page 87 Master Configuration or Slave Configuration. Modbus Master Configuration The Device Address at the top of the page is for the DMS-3K Master. Up to 6 Modbus Slave Devices can be configured with the same or different inputs to the single DMS-3K Modbus Master.
  • Page 88 If Control Inputs are used, the last 16 bit register is used for this set-up. For each bit position, you can assign the function, control group 1 and whether it is being transmitted from the DMS-3K to the Modbus Device or received from the Modbus Device. When selecting the controls, they will be labeled as follows:...

  • Page 89: Systems With Cr Option

    CR Master enabled. This allows you to select inputs from all Logic Card Racks on the CR Master for one Modbus output. For example, if you had a DMS-3K system with 3 Logic Card Racks, and the first rack had inputs labeled 1-128, second rack with inputs 129-256, third rack with inputs 257-384; the Modbus input numbers you select for mapping can consist of any inputs from 1-384.

  • Page 90: Dnp Protocol (Option)

    Disabled Alarms – report any input that has been disabled If you enable continuous output, the DMS-3K will output the events as they occur into the event log. If the master has the CR option all slave alarms will be included in the report.
  • Page 91 The output will resemble the Web browser display by order, columns etc. Sample reports are provided in the following figures. Figure 3–15a - Event Log Output in ASCII Format (Hourly). Page 79 of 206...

  • Page 92: Ethernet Communications Configuration (Optional)

    You enter the IP addresses for each of the slave ports you configure. • Slave Mode: The DMS-3K Modbus TCP/IP Slave can connect to multiple Modbus TCP/IP Master Devices. After making your changes, click Apply. Figure 3–16a Ethernet Communications Configuration Page (Top Half)

  • Page 93: Dnp Protocol (Option)

    Figure 3–16b Ethernet Communications Configuration Page (Bottom Half) DNP Protocol (option) The DMS-3K DNP port will transmit the status and timestamp of each alarm. The transmitted alarms can be used to drive an RTU, SCADA, PLC or other device. Refer to Appendix B for detailed DNP operation and mapping.

  • Page 94: Combined Rack (Cr)

    Note: If the slave unit inputs are not numbered in succession or if the input numbers overlap, the master DMS-3K will not allow you to enable the CR option. 2. Make sure that all DMS-3K units have the same firmware version. This is shown on the web browser ‘Home Page’.

  • Page 95: Combined Tcp/Ip Port

    Slaves may report to no more than 3 masters. For example, in a network of 10 units, one DMS-3K unit can be master for all 10 units. One of the 10 units can be a master for 5 of the slaves. And a third master can show alarms from the remaining 5 units.

  • Page 96: Access Control Configuration

    Access Control Configuration Access control is available to Administrators only. As shown in the following figure, the DMS-3K is equipped with built-in security to prevent unauthorized access to network configuration parameters, firmware upgrades and other critical settings. This page is where the system administrator sets up user passwords and network configuration such as SNMP and Modbus access and port numbers.

  • Page 97: Basic Authentication

    Basic Authentication The standard authentication method used is called ‘Digest’ which encrypts the log-in information to the unit. In some applications where you have difficulty logging into the DMS-3K, you may need to switch the authentication method to ‘basic’. Note: After switching the authentication method to ‘basic’, the DMS-3K username and password will be reset to the defaults.

  • Page 98: Network Configuration

    Notice the Ping test field and button at the bottom. If you suspect a unit is not responding or question its connectivity, type its IP address into this field and click the Test button. The DMS-3K will ping the requested unit. The results will be displayed in a new Web browser window.

  • Page 99: Date / Time Configuration

    Date / Time Configuration The DMS-3K date and time can be synchronized to an external time source using IRIG-B or NTP. IRIG-B is the preferred time source. You should configure an alternate time source if IRIG-B is not available or its signal is lost.

  • Page 100: Email Configuration

    Email Configuration The DMS-3K can transmit any alarm to three separate email recipients. All alarms or specific ones can be used to trigger an email. The alarm email will include the input number, time and date of alarm and the alarm legend configured in the unit. The frequency of emails can be configured to send them out as soon as an alarm occurs or batch them up at specified intervals.

  • Page 101: Save And Restore Configuration

    Note: it is strongly advised to have a copy of each DMS-3K configuration file saved at all times. After you make changes, save a new copy by clicking on the Save Configuration button.

  • Page 102: Firmware Configuration

    The current version number of Software/Firmware installed on your unit is provided on the DMS-3K Home Page. If a new version of the DMS-3K firmware is available, you can flash it to the DMS-3K using the ‘Firmware Configuration’ page. Before starting the process of upgrading the firmware in your unit; save a copy of the DMS-3K configuration using the ‘Save and Restore’...
  • Page 103 • the file could be corrupted • there was a hardware problem in attempting to erase, or write to the flash Any status other than green should be reported to AMETEK Factory Support. Figure 3–27a Firmware Configuration Page Figure 3–27b Firmware Configuration Page After Update...

  • Page 104: Option Upgrade

    The DMS-3K home page will identify the model number of your DMS-3K unit and the options provided. A description of this model number is shown in Chapter 1. The available options that can be upgraded are:...
  • Page 105 Figure 3–28 Option Upgrade Page Page 93 of 206...

  • Page 106: Color Selection

    Color Selection The DMS-3K can display alarms in several graphical formats which can be selected in the color configuration screen. The Home Page, Active Alarm and Event pages can be color coded for the background and text colors of various events. The configuration page will show the current color selection and provide new selections for background and text colors as applicable.

  • Page 107: Logon As User

    Remember, User logon is restricted. You will be prompted with a logon dialog box as shown in Figure 3–1. Documentation At the bottom of the side-bar you’ll find links to the Ametek Power Instruments Web site and the User Guide in pdf format. Page 95 of 206...

  • Page 109: Chapter 4-Web Browser Alarm And Events Display Option

    Chapter 4-WEB Browser Alarm and Events Display Option This option provides the ability to see alarms and events with timestamps via the WEB Browser display. The WEB Browser display option provides an Active Alarm page and an Event Log page. Active Alarms This web page will display any inputs that are currently in the Alarm State.

  • Page 110: Active Alarms Page

    The Active Alarm screen is used as a ‘heads-up display’ for identifying all inputs that are currently in the alarm state along with a timestamp. When equipped with the CR option, the Master DMS-3K will display alarms from itself as well as every slave DMS-3K connected to it, in chronological order.
  • Page 111 Event Log Page The Event log is used to view, sort, filter, print and download all alarms in memory. Each DMS-3K Logic Card Rack can store up to 40,000 events. When equipped with the CR option, the Master DMS- 3K will display events from itself as well as every slave DMS-3K connected to it, in chronological order, An event can be an input going into alarm, returning to normal, diagnostic message and time synchronization status.
  • Page 112 The Event Log format consists of a Date and Time of the event, a Descriptor that identifies the type of event, the Station ID and Device ID identifying where the Alarm came from, Point Number for the alarm and Event Description which is configured for every input. Any of these fields can be sorted by selecting the field description.

  • Page 113: Download File (.Csv)

    At the top of the Event Log WEB page you will find buttons for downloading to a .csv file, erasing and printing the log and setting the filters. The options are described below. Download File (.csv) If you want to save a copy of the events log to your pc, click the ‘Download File (.csv) button. You may see a yellow warning bar across the top of the window.

  • Page 114: Maximum Events To Retrieve

    Maximum events to retrieve The DMS-3K Event Buffer can store 40,000 events. The number of events displayed at any one time can be selected by entering the number in this text box, (top right), followed by clicking the icon to refresh the page with the desired number of events.
  • Page 115 Date & Time To set date/time filters, click the Date & Time button on the page. This brings up the dialog box shown in the following figure. The events will be displayed according to your selection criteria. The default entry shows the current Date/Time range of the events currently in view. Figure 4-4.
  • Page 116 Point Number(s): Here you can set which points you want displayed in the events list. Multiple points may be selected by using a comma between input numbers. Figure 4-6. Points Dialog Box The Clear Filters button will remove the event filters that you configured and displays the latest events.

  • Page 117: Chapter 5-System Hardware

    8 RR Module 8 Ch. Reed Relay Output Module 16RR Module 16 Ch. Reed Relay Output Module 5PR Module 5 Ch. Power Relay Output Module 8PR Module 8 Ch. Power Relay Output Module DMS-3K System Specifications Page 105 of 206...

  • Page 118: Logic Box Diagram

    Logic Box Diagram...

  • Page 119: Logic Box Motherboard Outline

    Logic Box Motherboard Outline Page 107 of 206...

  • Page 120: Logic Box Motherboard Schematic (Front View)

    3U Logic Box Motherboard Schematic (Front View)
  • Page 121 6U Logic Box Motherboard Schematic (Front View) Page 109 of 206...

  • Page 122: Cpu-200 Details

    CPU-200 Details NOTES 1.0 Front Panel indications/connections Red/green Status LED (D10) System fault Blinking Green System OK, No NTP or IRIG time sync Steady Green System OK, NTP or IRIG time sync DB9S RS485/232 Serial Port RS232 RS485 Tx/Rx+ Tx/Rx-...
  • Page 123 2.0 On Board Switches IRIG-B Set Up IRIG-B Format Switch Modulated Demodulated OFF* OFF* Default setting * 3.0 On Board LED Indicators D4 I/O Processor Running (red) 0.5s flash D5 I/O Processor Internal Comms (green) Fast flash D6 Web Processor Running (green) 0.5s flash D7 Web Processor DHCP access (green) steady on D8 Web Processor spare (red) D9 Web Processor Status (red) steady on...

  • Page 124: Reg-91)

    REG-90 (REG-91) This unit is used in 3U logic boxes where the system supply is 24V DC. It provides the 5V supply necessary for the 10 usable slots plus the CPU, which equates to 128 inputs and 160 physical outputs maximum REG-90 (STANDARD) Is intended for use where the initiating contacts are being powered from the 24 VDC system supply.
  • Page 125 Typical Module Wiring Connections Alarm Contact wetting is direct from the 24V DC supply when using the REG-90 Regulator, and is not isolated If contact wetting is required to be from a different supply source, or isolated then the REG-91 Regulator, should be installed Module Addressing, Link &...

  • Page 126: Reg-93)

    Audible (or Auxiliary) relay 24V Coil Rating 2 Amp @240V a.c. Max Form A (Normally Open) Contact COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited...
  • Page 127 It provides the 5V supply necessary for the 23 usable slots plus the CPU, which equates to 128 inputs and 240 physical outputs maximum REG-92 (STANDARD) Is intended for use where the initiating contacts are being powered from the 24 VDC system supply.REG-93 (ISOLATED) Is intended for use where the initiating contacts are being powered from a supply other than the system supply.
  • Page 128 Typical Module Wiring Connections Alarm Contact wetting is direct from the 24V DC supply when using the REG-92 Regulator, and is not isolated If contact wetting is required to be from a different supply source, or isolated, then the REG-93 Regulator should be installed Regulators REG-92 &...

  • Page 129: Reg-95)

    Audible (or Auxiliary) relay 24V Coil Rating 2 Amp @240V a.c. Max Form A (Normally Open) Contact COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited...
  • Page 130 It provides the 5V supply necessary for the 23 usable slots plus the CPU, which equates to 128 inputs and 240 physical outputs maximum REG-94 (STANDARD) is intended for use where the initiating contacts are being powered from the 48 VDC system supply. REG-95 (ISOLATED) is intended for use where the initiating contacts are being powered from a supply other than the system supply.
  • Page 131 Typical Module Wiring Connections Note: Alarm Contact wetting is direct from the 48V DC supply when using the REG-94 Regulator, and is not isolated If contact wetting is required to be from a different supply source, or isolated, then the REG-95 Regulator should be installed Regulators REG-94 &...
  • Page 132 Audible (or Auxiliary) relay 60V Coil Rating 2 Amp @240V a.c. Max Form A (Normally Open) Contact COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited...

  • Page 133: Reg-97)

    REG-96 (REG-97) This unit is used in 3U logic boxes where the system supply is 48V DC. It provides the 5V supply necessary for the 10 usable slots plus the CPU, which equates to 128 inputs and 160 physical outputs maximum REG-96 (STANDRD) is intended for use where the initiating contacts are being powered from the 48 VDC system supply.
  • Page 134 Typical Module Wiring Connections Note: Alarm Contact wetting is direct from the 48V DC supply when using the REG-96 Regulator, and is not isolated If contact wetting is required to be from a different supply source, or isolated, then the REG-97 Regulator should be installed Regulators REG-96 &...
  • Page 135 Audible (or Auxiliary) relay 60V Coil Rating 2 Amp @240V a.c. Max Form A (Normally Open) Contact COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited...

  • Page 136: I/O Modules

    I/O Modules Typical Alarm Circuit Arrangement...

  • Page 137: I/O System Addressing

    I/O System Addressing All of the I/O Cards have a unique address to determine the inputs and outputs they represent. The 8 channel cards (8 I/O, 8RR, 8 IAM, I/R, 5 PR, 8PR) cards use 5 switch settings for the address and the 16 channel cards (16 I, 16 O, 16 RR) have 4 switch settings.
  • Page 138 4. The card slot positions in the rack are universal, so any card can go on any location. Addressing Example 1: DMS-3K system with: 24 Digital Inputs, 24 Digital Outputs, 8 Control Inputs, 8 Alarm Outputs, 5 Power Relay Outputs...

  • Page 139: O-9Xb 8 Ch. Digital Input / Output Module Data Sheet

    8I/O-9xB 8 Ch. Digital Input / Output Module Data Sheet The 8I/O-9xB module accepts 8 digital contact inputs and provides 8 open collector digital (transistor driven) outputs. The digital inputs can use field contact voltages of 24, 48 or 125VDC. The field contact voltage can be provided internally via the power supply regulator or externally supplied by the customer as shown below.
  • Page 140 Typical Module Wiring Connections Module Address Settings Contact Setting Address Setting ADDRESS TYPE SWITCH 2 SWITCH 2 RANGE 32/64 ISL/N 8I/O 9-16 8I/O 17-24 8I/O 25-32 8I/O 33-40 8I/O 41-48 8I/O 49-56 8I/O 57-64 8I/O 65-72 8I/O 73-80 8I/O 81-88 8I/O 89-96 8I/O...
  • Page 141 + 63V d.c. Maximum Wattage 5 Watts. SUPPLY 5V ± 0.25V @ 40mA approx. COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited DMS3000...

  • Page 142: 9Xb 16 Ch. Digital Input Module Data Sheet (Terminal Block Connection)

    16I-9XB 16 Ch. Digital Input Module Data Sheet (Terminal Block Connection) The 16I-9xB module accepts 16 digital contact inputs using field contact voltages of 24, 48 or 125VDC. The field contact voltage can be provided internally via the power supply regulator or externally supplied by the customer as shown below.
  • Page 143 Typical Module Wiring Connections MODULE ADDRESS SETTING Contact Setting Address Setting ADDRESS TYPE SWITCH 1 SWITCH 2 SWITCH 3 RANGE 32/64 ISL/N 1-16 17-32 33-48 49-64 65-80 81-96 97-112 113-128 The Address range indicates the input number assignments for this module. Each module should have a unique address.
  • Page 144 125V system (minimum 100V, maximum 150V smooth d.c) SUPPLY 5V ± 0.25V @ 40mA approx. COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited...

  • Page 145: 9Xb 16 Ch. Digital Input Module Data Sheet (Idc Ribbon Connection)

    16I-9xB 16 Ch. Digital Input Module Data Sheet (IDC Ribbon Connection) The 16I-9xB module accepts 16 digital contact inputs using field contact voltages of 24, 48 or 125VDC. The field contact voltage can be provided internally via the power supply regulator or externally supplied by the customer as shown below.
  • Page 146 Typical Module Wiring Connections MODULE ADDRESS SETTING Contact Setting Address Setting ADDRESS TYPE SWITCH 1 SWITCH 2 SWITCH 3 RANGE 32/64 ISL/N 1-16 17-32 33-48 49-64 65-80 81-96 97-112 113-128 The Address range indicates the input number assignments for this module. Each module should have a unique address.
  • Page 147 125V system (minimum 100V, maximum 150V smooth d.c) SUPPLY 5V ± 0.25V @ 40mA approx. COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited...

  • Page 148: 9Xb 16 Ch. Digital Output Module Data Sheet (Terminal Block Connection)

    16O-9xB 16 Ch. Digital Output Module Data Sheet (Terminal Block Connection) The 16O-9xB provides 16 open collector digital (transistor driven) outputs which can be configured as Lamp Outputs (for remote Annunciator display) or Horn Outputs (for connection to Regulator Module Horn Input) via the web browser.
  • Page 149 Typical Module Wiring Connections MODULE ADDRESS SETTING Address Setting ADDRESS TYPE SWITCH 1 RANGE 32/64 1-16 17-32 33-48 49-64 65-80 81-96 97-112 113-128 The Address range indicates the output number assignments for this module. Each module should have a unique address. Switch setting O= DIL Switch Open, C=Closed Refer to the System Addressing guidelines in the manual for additional information.
  • Page 150 + 63V d.c. Maximum Wattage 5 Watts. SUPPLY 5V ± 0.25V @ 40mA approx. COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000 Rochester Instrument systems Limited DMS3000...

  • Page 151: Iam - 90B

    8 IAM – 90B 8 Ch. Analog Input Module Data Sheet The 8IAM-90 module accepts 8 Analog Inputs (4-20mA). The inputs require an external 24VDC power supply for use in 2 wire systems. Each analog input channel can be configured for up to 4 Alarm Trip points which can be used to drive lamp outputs, alarm relays and horns.
  • Page 152 Typical Module Wiring Connections MODULE ADDRESS SETTING Address Setting ADDRESS TYPE SWITCH 1 RANGE 1-32 33-64 65-96 97-128 The Address range indicates the input channel assignments for this module. Each module should have a unique address. Switch setting O= DIL Switch Open, C=Closed. Up to 4 off 8IAM-90 cards are permitted in one Logic Rack (32 channels).
  • Page 153 : 1kV d.c. between inputs. 1kV d.c. between inputs and system 0V. SUPPLY 5V ± 0.25V @ 120mA approx. COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited) RTU3000...

  • Page 154: I/R Module

    I/R Module...
  • Page 155 Page 143...

  • Page 156: Rr Module

    8 RR Module...
  • Page 157 Page 145...

  • Page 158: Rr Module

    16 RR Module...
  • Page 159 Page 147...

  • Page 160: Pr-9Xb

    5 PR-9xB 5 Channel Relay Output Module The 5 PR Module provides 5 Single Pole Double Throw (SPDT, Form C, Changeover) Power Relay Outputs. The relay outputs can switch a maximum load current of 10A at 240VAC or 5A at 48 VDC, (10A at 24VDC). Relay Outputs can be can be configured as Group Relays, Group Reflash Relays, Lamp Outputs or Horn Outputs as assigned via the web browser.
  • Page 161 Typical Module Wiring Connections Module Address Settings Address Setting ADDRESS TYPE SWITCH 1 RANGE 32/64 VINT/VEXT VINT VINT 9-13 VINT 17-21 VINT 25-29 VINT 33-37 VINT 41-45 VINT 49-53 VINT 57-61 VINT 65-69 VINT 73-77 VINT 81-85 VINT 89-93 VINT 97-101 VINT 105-109...
  • Page 162 This can be extended to the Rack’s physical capacity if the coil energized link LK2 is set to VEXT. COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited)

  • Page 163: Pr-9Xb

    8 PR-9xB 8 Channel Relay Output Module The 8 PR Module provides 8 Single Pole Single Throw (SPST) Power Relay Outputs. The relay outputs can switch a maximum load current of 10A at 240VAC or 5A at 48 VDC, (10A at 24VDC). There are jumpers on the board for selecting a Form A or Form B contact.
  • Page 164 Typical Module Wiring Connections Module Address Settings Address Setting ADDRESS TYPE SWITCH 1 LK10 RANGE 32/64 VINT/VEXT VINT VINT 9-16 VINT 17-24 VINT 25-32 VINT 33-40 VINT 41-48 VINT 49-56 VINT 57-64 VINT 65-72 VINT 73-80 VINT 81-88 VINT 89-96 VINT 97-104 VINT...
  • Page 165 Due to current limitations on the motherboard it is recommended that a maximum of three 8PR modules are fitted per 3U rack (six on a 6U if split equally over top and bottom rows) COMPATIBITY TABLE The DMS-3K module range is fully backwards compatible with previous versions of this product, namely: MPAS90 (Highland Electronics Limited)

  • Page 166: I/R Module Switch Settings

    I/R Module Switch Settings Switch 1 Switch 2 Contact Setting Not Used Address Setting Slot No. Type 1 2 3 4 5 6 7 8 1 2 3 4 5 6 32/64 ISL/N I/R-90B O O O O O O O O O O O O C O I/R CARD RELAY CHART Alarm...

  • Page 167: Rr Module Switch Settings

    8 RR Module Switch Settings Address Switch Address Range Slot No. NOTES 1. For address range 32 - no link required. DO NOT CUT X1 2. For address range 64 - add link. CUT X1 3. Address switches are factory set and should not be altered. Page 155...

  • Page 168: Rr Module Switch Settings

    16 RR Module Switch Settings Address Switch Address Range Slot No. NOTES 1. For address range 32 - no link required. DO NOT CUT X1 2. For address range 64 - add link. CUT X1 3. Address switches are factory set and should not be altered.

  • Page 169: Dms-3K Specifications

    DMS-3K SPECIFICATIONS Specifications are subject to change without notice. System Capacity 16 I/O Card Racks per system • 2,048 digital inputs or 512 analogs or combination of both • 3,584 outputs per remote unit • 640,000 events in non-volatile memory I/O Card Rack Capacity •...

  • Page 170: Sequence Of Events Recording

    Analog Inputs (8 IAM) • 4-20mA and 1-5 VDC • Requires 24VDC Loop Power Source • Voltage Drop : 6V DC maximum at 20mA input. Input Response • Analog input: 40mS Adjustable filter from 40-65,536 msec Sequence of Events Recording Time Stamp Resolution •...

  • Page 171: Outputs

    OUTPUTS Lamp Drive (8 I/O, 16 O) • Solid State • 5 Watts: max200mA, max 63 VDC Relays (I/R) • S.P.S.T contact (Form A) • Max 62 VDC 2.0 amp resistive • Max 240 VAC 2.0 amp resistive Power Relays (I/R, 5 PR, 8 PR) •...

  • Page 172: Communications

    COMMUNICATIONS Serial Port • RS-232/485 selectable via web browser • Modbus RTU, DNP 3.0, serial ASCII Ethernet Port 10/100 • DHCP or Fixed IP • Modbus TCP/IP, DNP 3.0, SMTP WEB Server • Multi-user support • Used for configuration of unit •...

  • Page 173: Operating Voltages

    OPERATING VOLTAGES Prime Power (Regulator Modules) • 24 VDC +/- 12.5% (3U Reg 90, 91) Max 40 Watts / Logic Card Rack • 24 VDC +/- 12.5% (6U Reg 92, 93) Max 50 Watts / Logic Card Rack • 48 VDC +/- 12.5% (3U Reg 96, 97) Max 40 Watts / Logic Card Rack •...

  • Page 174: Emc Compliance

    EMC Compliance IEC 61326-1:2012 Safety Compliance IEC 61010-1:2010 ENVIRONMENTAL Operating Temperature • 32 to 140 F (0 to 60 Storage Temperature • -13 to 185 F (-25 to 85 Humidity • 0 to 90% non-condensing...

  • Page 175: Chapter 6-Service & Maintenance

    You can check the box labeled “Reboot when complete” to have the system automatically reboot after the upgrade is complete. Real Time Clock (RTC) battery The DMS-3K uses a 3 volt lithium coin cell for maintaining the internal RTC. The expected battery life is as follows: Unit continually off:...

  • Page 176: Reset Password & Ip Address

    Reset Password & IP Address If you lose the password or IP Address to the DMS-3K WEB Browser, first try the original defaults supplied with the equipment: IP Address: 192.168.250.100 User Name: admin Passwword: admin If that doesn’t work, you can follow the procedure below for viewing and resetting the IP Address and Passwords.
  • Page 177 The following screen will be displayed. The PC Terminal software will show the following screen. Pressing menu item 1 will display the current Ethernet IP Address as shown below. Pressing 4 will reset the passwords to factory defaults. You can make changes to the IP address by selecting menu item 2. After making the changes, type y for Save &...

  • Page 178: Appendix Amodbus Protocol

    Modbus data registers for transmission and reception. Modbus Operation The DMS-3K Modbus operates as a Master or Slave in both Modbus RTU and Modbus TCP/IP modes. The DMS-3K Modbus port will transmit the ON/OFF Status (called ‘Alarms’) and the timestamp recorded for every alarm and return to normal occurrence (called ‘Events’).

  • Page 179: Modbus Master And Slave Modes

    Modbus Events. Modbus Alarms In Modbus Slave Mode, the DMS-3K provides up to eight 16-bit registers for a total of 128 inputs and one register for pushbutton controls to a single Modbus Master. In Modbus Master Mode, the DMS-3K provides up to eight 16-bit registers for a total of 128 inputs and one register for pushbutton controls per Modbus Slave Device.

  • Page 180: Modbus Alarms Data Mapping (Status)

    Bits is done via the WEB Browser Configuration pages. Any Modbus bit position can contain any DMS-3K input number(s) so the mapping is performed by the user. Multiple inputs can be grouped together for one common alarm for that Modbus Register bit.
  • Page 181 1 and whether it is being transmitted from the DMS-3K to the Modbus Device or received from the Modbus Device. When selecting the pushbutton control mapping, they will be labeled as follows:...

  • Page 183: Modbus Event Data Mapping (Status + Time Stamp)

    Modbus Event Data Mapping (Status + Time Stamp) Event data may be read in blocks of 10 events at a time. These appear in a block of 60 registers (6 per event). Once ten events are read then the registers are reloaded with any subsequent ones from the event buffer until all events are retrieved.

  • Page 184: Appendix Bdnp Protocol

    The DNP implementation is outlined in the Device Profile Document. Device Profile Document DNP V3.0 DEVICE PROFILE DOCUMENT Vendor Name: AMETEK Power Instruments Device Name: DMS-3K, using the Triangle MicroWorks, Inc. DNP3 Multi-Port Slave Source Code Library Highest DNP Level Supported: Device Function: For Requests:...

  • Page 185: Implementation Table

    Sends/Executes Control Operations: WRITE Binary Outputs Never SELECT/OPERATE Never DIRECT OPERATE Never DIRECT OPERATE – NO ACK Never Count > 1 Never Pulse On Never Pulse Off Never Latch On Never Latch Off Never Queue Never Clear Queue Never Reports Binary Input Change Events when no Reports time-tagged Binary Input Change Events specific variation requested: when no specific variation requested:...

  • Page 186: Dms-3K Dnp Data Map

    DMS-3K DNP Data Map Binary Inputs Each Object 1, Variation 1 request will provide the status (on/off) of all DMS-3K inputs as shown below. This is not the status of the alarm contact (open/closed), but whether an input is in alarm or has returned to normal. Alarms are reflected as a ‘1’ and Normal inputs are ‘0’.

  • Page 187: Time And Date

    Time and Date This DNP Object is used to set the DMS-3K clock with the time and date. It uses the Absolute Time which is recorded as milliseconds since midnight, January 1st, 1970, at zero hours, zero minutes, zero seconds, and milliseconds.

  • Page 189: Appendix C Browser Compatibility

    Appendix C Browser Compatibility If using Internet Explorer you must disable the caching of web pages. To disable caching with Microsoft Internet Explorer V7 1 Choose Internet Options from the Tools menu. The Internet Options window opens. 2 On the General tab, in the Browsing History group, Click Settings. The Settings window opens. 3 Make sure that the “Check for newer versions of stored pages”...
  • Page 190 5 Click OK to close the Preferences window. The DMS-3K IP address must be in the trusted zone. Or, in IE, you will see a yellow bar with a script warning when you try to download a .csv file, follow these steps to configure your browser.
  • Page 191 Enter your unit’s IP address in the top field and click the “Add” button which will add the IP address to the trusted zone. 6. Click Close, then OK. APPENDIX C Page 179...

  • Page 192: Appendix D Notes On Saving The Event File As .Csv

    Download .csv button prompts a yellow script bar blocking the yes/no question box. The DMS-3K IP address must be in the trusted zone. Or, in IE, you will see a yellow bar with a script warning when you try to download a .csv file, follow these steps to configure your browser.
  • Page 193 Formatting the Excel .csv file for milliseconds Excel does not have a standard number format for milliseconds. It can be added using the custom formatting. 1. Select the top timestamp in your spreadsheet. 2. Right click the cell and select Format Cells 3.

  • Page 195: Appendix E Default Settings

    Appendix E Default Settings Alarm Input Configuration: Starting Input #: Enabled/Disabled: All set to enabled Filter Mode: All set to Filter time Filter Time: All set to 0 Auto DFS: All set to 0 Events, 60 seconds Contact State: NO (Normally Open) Control/Sequence Group: 1 Inhibit Group: Alarm Legends:...
  • Page 196 Serial Communications: Baud Rate: 9600 Parity: None Comm Mode: RS-232 Transmit & Receive Delay: Protocol: None Ethernet Communications: Modbus TCP port: 502 Protocol: None selected Combined Rack (CR Option): TCP/IP Port: 61000 Combined Rack Function: Disabled (Slave) Access Control: Password for user account: user Password for admin account: admin...

  • Page 197: Appendix F Diagnostic Events

    Appendix F Diagnostic Events The following diagnostic events could be reported in the Event Log. M = Master S = Slave Unit Diagnostic Events (Descriptor 'D') Description Configuration Related Events Configuration Changed via WEB Alarm Inputs/Outputs configuration Change Configuration Changed via File Restore Alarm Inputs/Outputs configuration Change by importing a configuration file via the web page Restore feature Enabled Alarm Input via WEB Page...
  • Page 198 Unit Diagnostic Events (Descriptor 'D') Description Serial and Ethernet Communications Modbus RTU Master Response Error: Invalid Serial Modbus Master did not receive a response from the response from Slave (Slave Address #) Slave unit Modbus RTU Master Response Error (Exception Serial Modbus Master received an Exception from this slave from Slave (Slave Address #) Modbus RTU Master Response Error (Address...
  • Page 199 Unit Diagnostic Events (Descriptor 'D') Description Internal Communication Events Cold Start with Default Settings This should only occur if the main board is jumpered to reinitialize the Alarm Input/Output configuration Received invalid Event code(X) for input Main Board firmware is out of date with Web board number(Y) firmware;...

  • Page 200: Appendix G Legend Format For Csv Import

    Appendix G Legend Format for CSV Import The following formatting instructions for the csv import file must be followed: 1. The first value must be the point number you wish to update 1->48; this must be followed by a comma character. For CR (Combined SER) systems, the input numbers in your file should match the input channel assignments, ex.

  • Page 201: Appendix H Operating Sequence Tables

    Appendix H Operating Sequence Tables The available operating sequences are: • ISA-A-4-5-6 Automatic reset, non-locking, no flash, no audible, NO PB • ISA-A-4 Automatic reset with no lock-in of alarms • ISA-A Automatic reset with lock-in of alarms • ISA-M Manual Reset with lock-in of alarms •...
  • Page 202 AUTO RESET, LOCKING ALARM RETURN TO RETURN TO SEQUENCE CODE NORMAL ALERT ACKNOWLEDGE ACKNOWLEDGE DEVICE NORMAL NORMAL. BEFORE ACK VISUAL AUDIBLE MANUAL RESET, LOCKING ALARM RETURN TO RETURN TO SEQUENCE CODE NORMAL ALERT ACKNOWLEDGE ACKNOWLEDGE RESET DEVICE NORMAL NORMAL. BEFORE ACK VISUAL AUDIBLE FIRST OUT, AUTORESET...
  • Page 203 FIRST OUT WITH FIRST OUT RESET SEQUENCE ALARM RETURN TO NORMAL NORMAL ALERT ACKNOWLEDGE RETURN TO NORMAL ACKNOWLEDGE CODE DEVICE BEFORE ACK. INITIAL NEXT INITIAL NEXT INITIAL NEXT INITIAL NEXT INITIAL NEXT RESET VISUAL AUDIBLE FIRST OUT, TRIPLE FLASH, FIRST OUT RESET ALARM RETURN TO NORMAL SEQUENCE CODE...
  • Page 204 FIRST OUT, MANUAL RESET ALARM RETURN TO NORMAL SEQUENCE CODE NORMAL ALERT ACKNOWLEDGE RETURN TO NORMAL ACKNOWLEDGE DEVICE BEFORE ACK. INITIAL NEXT INITIAL NEXT INITIAL NEXT INITIAL NEXT INITIAL NEXT RESET FFAM VISUAL (RIS) AUDIBLE RINGBACK, DUAL FLASH, LOCK IN UNTIL ACKNOWLEDGED ALARM RETURN TO SEQUENCE CODE...

  • Page 205: Contact List & Warranty

    Please Note: Your instruction manual may contain other phone and fax numbers; this list will take precedence. MAIN OFFICE AMETEK Power Instruments – Rochester 255 North Union St., Rochester, NY 14605 DEPARTMENT/PRODUCT LINE TELEPHONE...

  • Page 206: Procedures For Factory Repair And Return

    Engineer at (800) 374-4835. Warranty AMETEK warrants equipment of its own manufacture to be free from defects in material and workmanship, under normal conditions of use and service. AMETEK will replace any component found to be defective, upon its return, transportation charges prepaid, within one year of its original purchase.

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